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PUBLIKATIONEN

Unsere Publikationen

Unsere Forschung richtet sich neben weiteren Fach­gebieten vor allem auf den menschlichen Bewegungs­apparat mit Fokus auf Gewebe­regene­ration und Implantaten. Zusätzlich fokussieren wir uns auf die Herstellung, Bearbeitung und Charakte­risierung von Werk­stoffen und Ober­flächen. Die Resultate aus unserer Forschungs­tätigkeit publizieren wir in international anerkannten Fachzeitschriften.

Hier finden Sie die Auflistung von Publikationen mit Beteiligung der RMS Foundation nach Jahr ihrer Erscheinung.

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    Publikationen 2025

    Workshop on the Latest Advances in Biomedical Applications of Octacalcium Phosphate

    Nicola Döbelin, Osamu Suzuki, Christophe Drouet, Jānis Ločs, Gerard Insley, Philip Procter
    Journal of Biomedical Materials Research Part B: Applied Biomaterials, 2025; 113:e35500
    Abstract

    The first workshop on the “latest advances in biomedical applications of octacalcium phosphate (OCP)” was or­ganized as a satellite symposium to the Bioceramics33 conference in Solothurn, Switzerland, in October 2023. The event brought together leading researchers and industry representatives to present and discuss their latest ground­breaking research aimed at developing and com­mer­cial­izing advanced OCP-based bio­materials for bone regen­er­a­tion. The topics presented by the six invited speakers ranged from a fundamental understanding of the OCP crystal chemistry to advanced processing and characterization methods, functionalization, bio­mineralization, and com­mer­cial­ization. With this summary report, we are laying the foundation for a continuation of a series of work­shops on the subject of OCP bio­materials in order to promote the exchange between researchers and industry re­pre­sen­tatives and to drive forward the development and com­mer­cial­ization of new improved synthetic bone substitute materials.

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    Publikationen 2024

    Correlation of cross-linking as measured by the trans-vinylene index and in vitro wear of polyethylene from various acetabular liner brands

    P. Wahl, R. Heuberger, A. Pascucci, T. Imwinkelried, M. Fürstner, N. Icken, M.Schläppi, R. Pourzal, E. Gautier
    Bone Joint Res 2024; 13(11): 682–693
    Abstract

    Aims
    Highly cross-linked polyethylene (HXLPE) greatly reduces wear in total hip arthroplasty, compared to conventional polyethylene (CPE). Cross-linking is commonly achieved by irradiation. This study aimed to compare the degree of cross-linking and in vitro wear rates across a cohort of retrieved and unused polyethylene cups/liners from various brands.

    Methods
    Polyethylene acetabular cups/liners were collected at one centre from 1 April 2021 to 30 April 2022. The trans-vinylene index (TVI) and oxidation index (OI) were determined by Fourier-transform infrared spectrometry. Wear was measured using a pin-on-disk test.

    Results
    A total of 47 specimens from ten brands were included. The TVI was independent of time in vivo. A linear correlation (R2 = 0.995) was observed between the old and current TVI standards, except for vitamin E-containing polyethylene. The absorbed irradiation dose calculated from the TVI corresponded to product specifications for all but two products. For one electron beam-irradiated HXLPE, a mean dose of 241% (SD 18%) of specifications was determined. For another, gamma-irradiated HXLPE, a mean 41% (SD 13%) of specifications was determined. Lower wear was observed for higher TVI.

    Conclusion
    The TVI is a reliable measure of the absorbed irradiation dose and does not alter over time in vivo. The products of various brands differ by manufacturing details and consequently cross-linking characteristics. Absorption and penetration of electron radiation and gamma radiation differ, potentially leading to higher degrees of cross-linking for electron radiation. There is a non-linear, inverse correlation between TVI and in vitro wear. The wear resistance of the HXLPE with low TVI was reduced and more comparable to CPE.

    The reactivity of α-tricalcium phosphate powders is affected by minute amounts of β-calcium pyrophosphate and by the synthesis temperature

    Marc Bohner, Fabrizio Bigolin, Isabelle Bohner, Thomas Imwinkelried, Yassine Maazouz, Pascal Michel, Christoph Stähli, Yves Viecelli, Nicola Döbelin
    Open Ceramics, Volume 19, September 2024, 100647
    Abstract

    α-tricalcium phosphate (α-TCP) is the most widespread raw material for hydraulic calcium phosphate cements (CPCs). CPCs are widely used in bone repair due to their injectability, setting ability, and osteoconductivity. This study investigated the reactivity of α-TCP powders, focusing on the impact of minor phase impurities, β-calcium pyrophosphate and hydroxyapatite, and the synthesis temperature. The α-TCP powders were synthesized via a solid-state reaction of calcium carbonate and anhydrous dicalcium phosphate, with varying Ca/P molar ratios (1.4850–1.5075) and synthesis temperatures (1175°C–1350 °C). Powders produced with a Ca/P molar ratio below 1.50 and synthesized at a temperature above the melting point of β-CPP (1296 °C) had a broader size distribution and a two to fourfold lower hydraulic reactivity. Conversely, a higher Ca/P molar ratio improved reactivity. The study underscores the importance of precise control over synthesis parameters to enhance the performance of α-TCP-based CPCs, offering insights for optimizing material design in biomedical applications.

    Silicon and oxygen isotope fractionation in a silicified carbonate rock

    Michael Tatzel, Marcus Oelze, Daniel A. Frick, Tommaso Di Rocco, Moritz Liesegang, Maria Stuff, Michael Wiedenbeck
    Chemical Geology, Issue 658, 2024, 122120
    Abstract

    Silicon isotope fractionation during silicification is poorly understood and impedes our ability to decipher paleoenvironmental conditions from Si isotopes in ancient cherts. To investigate isotope fractionation during silica-for‑carbonate replacement we analyzed the microscale Si and O isotope composition in different silica phases in a silicified zebra dolostone as well as their bulk δ18O and Δ’17O compositions. The subsequent replacement of carbonate layers is mimicked by decreasing δ18O and δ30Si. The textural relationship and magnitude of Si and O isotope fractionation is best explained by near-quantitative silica precipitation in an open system with finite Si. A Rayleigh model for silicification suggests positive Ɛ30/28Si during silicification, conforming with predictions for isotope distribution at chemical equilibrium from ab-initio models. Application of the modelled Ɛ30Si-T relationship yields silicification temperatures of approx. 50 C. To reconcile the δ18Ochert composition with these temperatures, the δ18O of the fluid must have been between − 2.5 and − 4 ‰, compositions for which the quartz phases fall close to the oxygen equilibrium fractionation line in three-isotope space. Diagenetic silica replacement appears to occur in O and Si isotopic equilibrium allowing reconstructions of temperatures of silicification from Si isotopes and derive the δ18O composition of the fluid – a highly desired value needed for accurate reconstructions of the temperature- and δ18O histories of the oceans.

    Inflammatory tissue response in human soft tissue is caused by a higher particle load near carbon fiber-reinforced PEEK compared to titanium plates

    E Fleischhacker, CM Sprecher, S Milz, MM Saller, R Wirz, R Zboray, A Parrilli, J Gleich, G Siebenbürger, W Böcker, B Ockert, T Helfen
    Acta Biomaterialia, 2024, online 16.04.2024
    Abstract

    Titanium as the leading implant material in locked plating is challenged by polymers such as carbon fiber-reinforced polyetheretherketone (CFR-PEEK), which became the focus of interest of researchers and manufacturers in recent years. However, data on human tissue response to these new implant materials are rare.

    Osteosynthesis plates and peri–implant soft tissue samples of 16 healed proximal humerus fractures were examined ( n = 8 CFR-PEEK, n = 8 titanium). Soft tissue was analyzed by immunohistochemistry and μCT. The entrapped foreign bodies were further examined for their material composition by FTIR. To gain insight into their origin and formation mechanism, explanted and new plates were evaluated by SEM, EDX, profilometry and HR-CT.

    In the peri–implant soft tissue of the CFR-PEEK plates, an inflammatory tissue reaction was detected. Tissues contained foreign bodies, which could be identified as tantalum wires, carbon fiber fragments and PEEK particles. Titanium particles were also found in the peri–implant soft tissue of the titanium plates but showed a less intense surrounding tissue inflammation in immunohistochemistry. The surface of explanted CFR-PEEK plates was rougher and showed exposed and broken carbon fibers as well as pro- truding and deformed tantalum wires, especially in used screw holes, whereas scratches were identified on the titanium plate surfaces.

    Particles were present in the peri–implant soft tissue neighboring both implant materials and could be clearly assigned to the plate material. Particles from both plate materials caused detectable tissue inflammation, with more inflammatory cells found in soft tissue over CFR-PEEK plates than over titanium plates.

    The colourful optical appearance of centric diatom fossil frustules with diagenetic nanocrystalline calcite fill

    Moritz Liesegang, Mohamed Ghobara, Sabine Matting, Richard Wirth
    Facies 70, 1 (2024)
    Abstract

    Biophotonic nanostructures rarely withstand fossilization processes occurring after burial over geologic time. Even more distinctive is a change introduced to the optical properties during diagenetic processes resulting in a different optical appearance. Here, we report and explain the optical appearance of centric diatom frustules obtained from ash-bearing carbonatecemented concretions on the Greifswalder Oie island (Pomeranian Bay, Germany, southern Baltic Sea). The ultrastructural and mineralogical analysis of the fossil frustules were carried out using electron microscopy techniques and were correlated to the macroscopic and microscopic optical appearance of the frustules before and after acid etching. The unique optical properties of the fossil diatoms were associated with diagenetic nanocrystalline calcite filling the frustules’ areolae. This fill created the macroscopic pale-yellow colour of many frustules, a microscopic iridescence probably associated with diffraction grating behaviour, and microscopic colour rings. The results highlight the unique permineralization process of diatom frustules and might be an addition to the emerging studies on frustule optics and photonics.

    Optimization of a tunable process for rapid production of calcium phosphate microparticles using a droplet-based microfluidic platform

    Y. Alaoui Selsouli, H. S. Rho, M. Eischen-Loges, V. P. Galván-Chacón, C. Stähli, Y. Viecelli, N. Döbelin, M. Bohner, Z. Tahmasebi Birgani, P. Habibović
    Front. Bioeng. Biotechnol. 12:1352184
    Abstract

    Calcium phosphate (CaP) biomaterials are amongst the most widely used synthetic bone graft substitutes, owing to their chemical similarities to the mineral part of bone matrix and off-the-shelf availability. However, their ability to regenerate bone in critical-sized bone defects has remained inferior to the gold standard autologous bone. Hence, there is a need for methods that can be employed to efficiently produce CaPs with different properties, enabling the screening and consequent fine-tuning of the properties of CaPs towards effective bone regeneration. To this end, we propose the use of droplet microfluidics for rapid production of a variety of CaP microparticles. Particularly, this study aims to optimize the steps of a droplet microfluidic-based production process, including droplet generation, in-droplet CaP synthesis, purification and sintering, in order to obtain a library of CaP microparticles with fine-tuned properties. The results showed that size-controlled, monodisperse water-in-oil microdroplets containing calcium- and phosphate-rich solutions can be produced using a flow-focusing droplet-generator microfluidic chip. We optimized synthesis protocols based on in-droplet mineralization to obtain a range of CaP microparticles without and with inorganic additives. This was achieved by adjusting synthesis parameters, such as precursor concentration, pH value, and aging time, and applying heat treatment. In addition, our results indicated that the synthesis and fabrication parameters of CaPs in this method can alter the microstructure and the degradation behavior of CaPs. Overall, the results highlight the potential of the droplet microfluidic platform for engineering CaP microparticle biomaterials with fine-tuned properties.

    Density and phase-purity of α-TCP obtained by sintering of nano-crystalline powder

    C. Stähli, A.J. Salinas, N. Döbelin, A. Testino, M. Bohner
    Ceramics International, Volume 50, Issue 6, 15 March 2024, Pages 8586-8593
    Abstract

    Dense and polished samples are sometimes used to test the in vitro biological response of biomaterials. However, their production can be challenging, for example for α-tricalcium phosphate (α-TCP), a commonly-used bone graft substitute. In this particular case, the ideal sintering conditions are in a temperature range close to the β-α-TCP phase transition (1125 °C). This phase transition is characterized by a 7 % volume increase which typically leads to the formation of cracks. Additionally, the production of a powder suitable for ceramic processing is difficult because α-TCP can only be produced via a thermal process. The initial aim of this study was to produce dense and polished α-TCP samples using an innovative method to produce nano-crystalline α-TCP. However, after observing the formation of β-TCP phase above the β-α-TCP phase transition (1125 °C), the focus of this study was shifted towards this unexpected phenomenon. Specifically, uniaxially compressed bulk samples were sintered at between 1160 and 1240 °C for different durations up to one week. The resulting density reached up to 95 % and was positively associated with green body density and sintering time, while being initially highest when sintered at the lowest temperature. A transient appearance of up to 6 wt% β-TCP was observed during sintering. The higher the sintering temperature was, the shorter and the smaller this transient appearance was. This behavior was attributed to the intrinsic pressure occurring within the material during sintering and which favoured the denser β-TCP phase.

    Release kinetics of growth factors loaded into β-TCP ceramics in an in vitro model

    M. Waldmann, M. Bohner, A. Baghnavi, B. Riedel, M. Seidenstuecker
    Frontiers in Bioengineering and Biotechnology 2024; 12: 1441547
    Abstract

    Introduction: β-TCP ceramics are bone replacement materials that have recently been tested as a drug delivery system that can potentially be applied to endogenous substances like growth factors found in blood platelets to facilitate positive attributes.

    Methods: In this work, we used flow chamber loading to load β-TCP dowels with blood suspensions of platelet-rich plasma (PRP), platelet-poor plasma (PPP), or buffy coat (BC) character. PRP and BC platelet counts were adjusted to the same level by dilution. Concentrations of TGF-β1, PDGF-AB, and IGF-1 from dowel-surrounding culture medium were subsequently determined using ELISA over 5 days. The influence of alginate was additionally tested to modify the release.

    Results: Concentrations of TGF-β1 and PDGF-AB increased and conclusively showed a release from platelets in PRP and BC compared to PPP. The alginate coating reduced the PDGF-AB release but did not reduce TGF-β1 and instead even increased TGF-β1 in the BC samples. IGF-1 concentrations were highest in PPP, suggesting circulating levels rather than platelet release as the driving factor. Alginate samples tended to have lower IGF-1 concentrations, but the difference was not shown to be significant.

    Discussion: The release of growth factors from different blood suspensions was successfully demonstrated for β-TCP as a drug delivery system with release patterns that correspond to PRP activation after Ca2+-triggered activation. The release pattern was partially modified by alginate coating.

    Awareness for artifacts in fluorescence microscopy of β-TCP

    M. Waldmann, M. Bohner, A. Baghnavi, B. Riedel, M. Seidenstuecker
    BMC Biotechnology, 17 (122), 2024
    Abstract

    Fluorescence analysis of β-TCP ceramics is often used to describe cells found on said ceramics. However, we found, to our knowledge, so far undescribed artifacts which might sometimes be hard to differentiate from cells due to shape and fluorescence behavior. We tried prolonged ultrasound washing as well as Technovit 9100 fixation to reduce these artifacts. While untreated dowels showed no reduction in artifacts no matter the further treatment, Technovit fixation reduced the artifacts with even further reduction achieved by mechanical cleaning. As a consequence, scientists working with these dowels and likely even other types should try to avoid creating false positive results by considering the existence of these artifacts, checking additional filters for unusual fluorescence and by reducing them by using Technovit fixation when possible.

    A model approach to show that monocytes can enter microporous β-TCP ceramics

    M. Waldmann, M. Bohner, L.-Q. Le, A. Baghnavi, B. Riedel, M. Seidenstuecker
    BMC Biotechnology, 24 (32), 2024
    Abstract

    β-TCP ceramics are versatile bone substitute materials and show many interactions with cells of the monocyte-macrophage-lineage. The possibility of monocytes entering microporous β-TCP ceramics has however not yet been researched. In this study, we used a model approach to investigate whether monocytes might enter β-TCP, providing a possible explanation for the origin of CD68-positive osteoclast-like giant cells found in earlier works.
    We used flow chambers to unidirectionally load BC, PRP, or PPP into slice models of either 2 mm or 6 mm β-TCP. Immunofluorescence for CD68 and live/dead staining was performed after the loading process.
    Our results show that monocytes were present in a relevant number of PRP and BC slices representing the inside of our 2 mm slice model and also present on the actual inside of our 6 mm model. For PPP, monocytes were not found beyond the surface in either model.
    Our results indicate the possibility of a new and so far neglected constituent in β-TCP degradation, perhaps causing the process of ceramic degradation also starting from inside the ceramics as opposed to the current understanding. We also demonstrated flow chambers as a possible new in vitro model for interactions between blood and β-TCP.

    Optimizing Parameters for Atom Probe Tomography Analysis of β-Tricalcium Phosphates

    S. Torkornoo, M. Bohner, I. McCarroll, B. Gault
    Microscopy and Microanalysis 2024
    Abstract

    The biocompatibility and resorption characteristics of β-tricalcium phosphate (β-TCP, Ca3(PO4)2) have made it a coveted alternative for bone grafts. However, the underlying mechanisms governing the biological interactions between β-tricalcium phosphate and osteoclasts remain elusive. It has been speculated that the composition at grain boundaries might vary and affect β-TCP resorption properties. Atom probe tomography (APT) offers a quantitative approach to assess the composition of the grain boundaries, and thus advance our comprehension of the biological responses within the microstructure and chemical composition at the nanoscale. The precise quantitative analysis of chemical composition remains a notable challenge in atom probe tomography, primarily due to the influence of measurement conditions on compositional accuracy. In this study, we investigated the impact of laser pulse energy on the composition of β-TCP using atom probe tomography, aiming for the most precise Ca:P ratio and consistent results across multiple analyses performed with different sets of analysis conditions and on two different instruments.

    Beschichtung unterstützt den kontrollierten Abbau von Magnesiumimplantaten

    T. Imwinkelried, R. Heuberger, L. Berger A. Rich, W. Rubin, J.F. Löffler
    Oberflächen POLYSURFACES 1/2024, 5
    Abstract

    Ein dauerhafter Verbleib von Implantaten im Körper kann zu Komplikationen führen. So werden Implantate zur Behandlung von Knochenbrüchen nach erfolgter Heilung oftmals wieder entnommen. Diese Entnahme bedingt eine Zweitoperation, die wiederum Risiken mit sich bringt. Im Gegen­satz zu inerten Implantaten aus Titan oder rost­freiem Stahl degradiert metallisches Magnesium im Körper. Idealerweise stützt das biodegradierbare Magnesium-implantat das betroffene Gewebe bis zur Heilung und baut sich anschliessend ohne Nebenwirkungen ab.
    Beim Kontakt mit Körperflüssigkeit setzt eine unbeschichtete, nicht passivierte Magnesium­ober­fläche Wasser­stoffgas frei. Durch eine geeignete Beschichtung lässt sich die anfängliche Gasfrei­setzung und Degradation verzögern.

    Gadolinium-based contrast agents and free gadolinium inhibit differentiation and activity of bone cell lineages

    F. Strunz, C. Stähli, J. Heverhagen, W. Hofstetter, R. Egli
    Investigative Radiology 59(7) 495-503, July 2024
    Abstract

    Objectives
    Administration of gadolinium-based contrast agents (GBCA) in magnetic resonance imaging results in the long-term retention of gadolinium (Gd) in tissues and organs, including the bone, and may affect their function and metabolism. This study aims to investigate the effects of Gd and GBCA on the proliferation/survival, differentiation, and function of bone cell lineages.

    Materials and Methods
    Primary murine osteoblasts (OB) and osteoclast progenitor cells (OPC) isolated from C57BL/6J mice were used to test the effects of Gd3+ (12.5–100 μM) and GBCA (100–2000 μM). Cultures were supplemented with the nonionic linear Gd-DTPA-BMA (gadodiamide), ionic linear Gd-DTPA (gadopentetic acid), and macrocyclic Gd-DOTA (gadoteric acid). Cell viability and differentiation were analyzed on days 4–6 of the culture. To assess the resorptive activity of osteoclasts, the cells were grown in OPC cultures and were seeded onto layers of amorphous calcium phosphate with incorporated Gd.

    Results
    Gd3+ did not affect OB viability, but differentiation was reduced dose-dependently up to 72.4% ± 6.2%–73.0% ± 13.2% (average ± SD) at 100 μM Gd3+ on days 4–6 of culture as compared with unexposed controls (P < 0.001). Exposure to GBCA had minor effects on OB viability with a dose-dependent reduction up to 23.3% ± 10.2% for Gd-DTPA-BMA at 2000 μM on day 5 (P < 0.001). In contrast, all 3 GBCA caused a dose-dependent reduction of differentiation up to 88.3% ± 5.2% for Gd-DTPA-BMA, 49.8% ± 16.0% for Gd-DTPA, and 23.1% ± 8.7% for Gd-DOTA at 2000 μM on day 5 (P < 0.001). In cultures of OPC, cell viability was not affected by Gd3+, whereas differentiation was decreased by 45.3% ± 9.8%–48.5% ± 15.8% at 100 μM Gd3+ on days 4–6 (P < 0.05). Exposure of OPC to GBCA resulted in a dose-dependent increase in cell viability of up to 34.1% ± 11.4% at 2000 μM on day 5 of culture (P < 0.001). However, differentiation of OPC cultures was reduced on day 5 by 24.2% ± 9.4% for Gd-DTPA-BMA, 47.1% ± 14.0% for Gd-DTPA, and 38.2% ± 10.0% for Gd-DOTA (P < 0.001). The dissolution of amorphous calcium phosphate by mature osteoclasts was reduced by 36.3% ± 5.3% upon incorporation of 4.3% Gd/Ca wt/wt (P < 0.001).

    Conclusions
    Gadolinium and GBCA inhibit differentiation and activity of bone cell lineages in vitro. Thus, Gd retention in bone tissue could potentially impair the physiological regulation of bone turnover on a cellular level, leading to pathological changes in bone metabolism.

    Classification of Progressive Wear on a Multi-Directional Pin-on-Disc Tribometer Simulating Conditions in Human Joints-UHMWPE against CoCrMo Using Acoustic Emission and Machine Learning

    P. Deshpande, K. Wasmer, T. Imwinkelried, R. Heuberger, M. Dreyer, B. Weisse, R. Crockett, V. Pandiyan
    Lubricants, 12 (2), 47 (2024)
    Abstract

    Human joint prostheses experience wear failure due to the complex interactions between Ultra-High-Molecular-Weight Polyethylene (UHMWPE) and Cobalt-Chromium-Molybdenum (CoCrMo). This study uses the wear classification to investigate the gradual and progressive abrasive wear mechanisms in UHMWPE. Pin-on-disc tests were conducted under simulated in vivo conditions, monitoring wear using Acoustic Emission (AE). Two Machine Learning (ML) frameworks were employed for wear classification: manual feature extraction with ML classifiers and a contrastive learning-based Convolutional Neural Network (CNN) with ML classifiers. The CNN-based feature extraction approach achieved superior classification performance (94% to 96%) compared to manual feature extraction (81% to 89%). The ML techniques enable accurate wear classification, aiding in understanding surface states and early failure detection. Real-time monitoring using AE sensors shows promise for interventions and improving prosthetic joint design.

    Bisphosphonates do not affect healing of a critical-size defect in estrogen-deficient mice

    F. Strunz, S. Gentil-Perret, M. Siegrist, M. Bohner, N. Saulacic, W. Hofstetter
    Bone Reports, 20, 101739 (2024)
    Abstract
    Bisphosphonates (BP) are anti-resorptive drugs that are widely used to prevent bone loss in osteoporosis. Since inhibition of bone resorption will cause a decrease in bone formation through a process called coupling, it is hypothesized that extended treatment protocols may impair bone healing. In this study, β-tri‑calcium-phosphate (βTCP) ceramics were inserted into critical-size long bone defects in estrogen-deficient mice under BP therapy. The study assessed the benefits of coating the ceramics with Bone Morphogenetic Protein-2 (BMP2) and an engineered BMP2 analogue (L51P) that inactivates BMP antagonists on the healing process, implant resorption, and bone formation.
    Female NMRI mice (11–12 weeks of age) were ovariectomized (OVX) or sham operated. Eight weeks later, after the manifestation of ovariectomy-induced osteoporotic bone changes, BP therapy with Alendronate (ALN) was commenced. After another five weeks, a femoral critical-size defect was generated, rigidly fixed, and βTCP-cylinders loaded with 0.25 μg or 2.5 μg BMP2, 2.5 μg L51P, and 0.25 μg BMP2/2.5 μg L51P, respectively, were inserted. Unloaded βTCP-cylinders were used as controls. Femora were collected six and twelve weeks post-implantation.
    Histological and micro-computer tomography (MicroCT) evaluation revealed that insertion of cylinders coated with 2.5 μg BMP2 accelerated fracture repair and induced significant bone formation compared to controls (unloaded cylinders or coated with 2.5 μg L51P, 0.25 μg BMP2) already six weeks post-implantation, independent of estrogen-deficiency and BP therapy. The simultaneous administration of BMP2 and L51P (0.25 μg BMP2/2.5 μg L51P) did not promote fracture healing six and twelve weeks post-implantation. Moreover, new bone formation within the critical-size defect was directly linked to the removal of the βTCP-implant in all experimental groups. No evidence was found that long-term therapy with ALN impaired the resorption of the implanted graft. However, osteoclast transcriptom signature was elevated in sham and OVX animals upon treatment with BP, with transcript levels being higher at six weeks than at twelve weeks post-surgery. Furthermore, the transcriptome profile of the developing repair tissue confirmed an accelerated repair process in animals treated with 2.5 μg BMP2 implants. L51P did not increase the bioefficacy of BMP2 in the applied defect model.
    The present study provides evidence that continuous administration of BP does not inhibit implant resorption and does not alter the kinetics of the healing process of critical-size long bone defects. Furthermore, the BMP2 variant L51P did not enhance the bioefficacy of BMP2 when applied simultaneously to the femoral critical-size defect in sham and OVX mice.

    Osteoinduction and osteoimmunology: Emerging concepts

    R. Miron, M. Bohner, Y. Zhang, D. Bosshardt
    Periodontol 2000. 2024; 94: 9-26
    Abstract
    The recognition and importance of immune cells during bone regeneration, including around bone biomaterials, has led to the development of an entire field termed “osteoimmunology,” which focuses on the connection and interplay between the skeletal system and immune cells. Most studies have focused on the “osteogenic” capacity of various types of bone biomaterials, and much less focus has been placed on immune cells despite being the first cell type in contact with implantable devices. Thus, the amount of literature generated to date on this topic makes it challenging to extract needed information. This review article serves as a guide highlighting advancements made in the field of osteo­immunology emphasizing the role of the osteoimmunomodulatory properties of biomaterials and their impact on osteoinduction. First, the various immune cell types involved in bone biomaterial integration are discussed, including the prominent role of osteal macrophages (OsteoMacs) during bone regeneration. Thereafter, key biomaterial properties, including topography, wettability, surface charge, and adsorption of cytokines, growth factors, ions, and other bioactive molecules, are discussed in terms of their impact on immune responses. These findings highlight and recognize the importance of the immune system and osteo­immunology, leading to a shift in the traditional models used to understand and evaluate biomaterials for bone regeneration.
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    Publikationen 2023

    Influence of the sintering atmosphere on the physico-chemical properties and the osteoclastic resorption of β-tricalcium phosphate cylinders

    B. Le Gars Santoni, L. Niggli, S. Dolder, O. Loeffel, G. Sblendorio, Y. Maazouz, D. Alexander, R. Heuberger, C. Stähli, N. Döbelin, P. Bowen, W. Hofstetter, M. Bohner
    Acta Biomaterialia 169, 566-578 (2023)
    Abstract

    One of the most widely used materials for bone graft substitution is β‐Tricalcium phosphate (β‐TCP; β-Ca3(PO4)2). β-TCP is typically produced by sintering in air or vacuum. During this process, evaporation of phosphorus (P) species occurs, leading to the formation of a calcium-rich alkaline layer. It was recently shown that the evaporation of P species could be prevented by co-sintering β-TCP with dicalcium phosphate (DCPA; CaHPO4; mineral name: monetite). The aim of this study was to see how a change of sintering atmosphere could affect the physico-chemical and biological properties of β-TCP. For this purpose, three experimental groups were considered: β‐TCP cylinders sintered in air and subsequently polished to remove the surface layer (control group); the same polished cylinders after subsequent annealing at 500 °C in air to generate a calcium-rich alkaline layer (annealed group); and finally, β‐TCP cylinders sintered in a monetite-rich atmosphere and subsequently polished (monetite group). XPS analysis confirmed that cylinders from the annealed group had a significantly higher Ca/P molar ratio at their surface than that of the control group while this ratio was significantly lower for the cylinders from the monetite group. Sintering β‐TCP in the monetite-rich atmosphere significantly reduced the grain size and increased the density. Changes of surface composition affected the activity of osteoclasts seeded onto the surfaces, since annealed β-TCP cylinders were significantly less resorbed than β-TCP cylinders sintered in the monetite-rich atmosphere. This suggests that an increase of the surface Ca/P molar ratio leads to a decrease of osteoclastic resorption.

    Statement of Significance
    Minimal changes of surface and bulk (< 1%) composition have major effects on the ability of osteoclasts to resorb β-tricalcium phosphate (β-TCP), one of the most widely used ceramics for bone substitution. The results presented in this study are thus important for the calcium phosphate community because (i) β-TCP may have up to 5% impurities according to ISO and ASTM standards and still be considered to be “pure β-TCP”, (ii) β-TCP surface properties are generally not considered during biocompatibility assessment and (iii) a rationale can be proposed to explain the various inconsistencies reported in the literature on the biological properties of β-TCP.

    The history of the development of the regular straight stem in hip arthroplasty

    H. Wellauer, R. Heuberger, E. Gautier, M. Tannast, H. Steinke, P. Wahl
    EFORT Open Reviews, 8 (7), 548 - 560 (2023)
    Abstract
    • Since the middle of the 20th century, total hip arthroplasty has become a very successful treatment for all end-stage diseases of the hip joint. Charnley solved with his low frictional torque arthroplasty the problem of wear and friction with the introduction of a new bearing couple and the reduction of the head size, which set the prerequisite for the further development of stem design.
    • This narrative review presents the major developments of regular straight stems in hip arthroplasty. It does not only provide an overview of the history but also assembles the generally scarce documentation available regarding the rationale of developments and illustrates often-unsuspected links.
    • Charnley's success is based on successfully solving the issue of fixation of the prosthetic components to the bone, using bone cement made of polymethyl-methacrylate. In the field of cemented anchorage of the stem, two principles showing good long-term revision rates emerged over the years: the force-closed and the shape-closed principles.
    • The non-cemented anchorage bases on prosthesis models ensure enough primary stability for osteointegration of the implant to occur. For bone to grow onto the surface, not only sufficient primary stability is required but also a suitable surface structure together with a biocompatible prosthetic material is also necessary.

    Composite material consisting of microporous beta-TCP ceramic and alginate-dialdehyde-gelatin for controlled dual release of clindamycin and bone morphogenetic protein 2

    L. Ritschl, P. Schilling, A. Wittmer, M. Bohner, A. Bernstein, H. Schmal, M. Seidenstuecker
    J Mater Sci: Mater Med 34, 39 (2023)
    Abstract
    The aim of this study was to produce a composite of microporous β-TCP filled with alginate-gelatin crosslinked hydrogel, clindamycin and bone morphogenetic protein (BMP-2) to prolong the drug-release behaviour for up to 28 days. The most promising alginate-di-aldehyde(ADA)-gelatin gel for drug release from microcapsules was used to fill microporous β-TCP ceramics under directional flow in a special loading chamber. Dual release of clindamycin and BMP-2 was measured on days 1, 2, 3, 6, 9, 14, 21 and 28 by high performance liquid chromatography (HPLC) and enzyme-linked immunosorbent assay (ELISA). After release, the microbial efficacy of the clindamycin was checked and the biocompatibility of the composite was tested in cell culture. Clindamycin and the model substance FITC-protein A were released from microcapsules over 28 days. The clindamycin burst release was 43 ± 1%. For the loaded ceramics, a clindamycin release above the minimal inhibitory concentration (MIC) until day 9 and a burst release of 90.56 ± 2.96% were detected. BMP-2 was released from the loaded ceramics in low concentrations over 28 days. The release of active substances from β-TCP and hydrogel have already been extensively studied. Directional flow loading is a special procedure in which the ceramic could act as a stabilizer in the bone and, as a biodegradable system, enables a single-stage surgical procedure. Whether ADA-gelatin gel is suitable for this procedure as a more biodegradable alternative to pure alginate or whether a dual release is possible in this composite has not yet been investigated.

    Towards an improved understanding of the β-TCP crystal structure by means of “checkerboard” atomistic simulations

    Gabrielle A. Sblendorio, Bastien Le Gars Santoni, Duncan T.L. Alexander, Paul Bowen, Marc Bohner, Nicola Döbelin
    Journal of the European Ceramic Society, Volume 43, Issue 8, July 2023, Pages 3746-3754
    Abstract

    The large variability of biological responses to β-TCP implants reported in the literature could possibly be related to subtle differences in the β-TCP crystal structure. The structure contains one partially occupied site Ca(4). In order to better understand the ordering of this site, 12 pairs of unit cells with different Ca(4) site occupancies were combined in different checkerboard patterns with an average occupancy of 3. Atomistic simulations were conducted to identify the lowest energy configurations. The previously published low energy configuration is not the most stable one when considering a larger supercell. Plotting the 662 simulation outputs by lattice parameters a or c versus relative lattice energy revealed clusters of high density which are composed of configurations with predominant motifs of Ca(4) occupancy. The tools introduced in this study can be applied in future simulation studies to better explain the Ca(4) site occupancy in the β-TCP crystal structure.

    Impact of polyethylene glenoid cementation technique on cement mantle integrity and stability after cyclic loading: a computed tomography and biomechanical study

    Philip Kasten, Nico Maximilian Jandl, Felix Zeifang, Frank Dallmann, Stefan Jakobs, Kevin Stalder, Andreas Niemeier
    Journal of Shoulder and Elbow Surgery, Volume 43, 2023 Feb;32(2):383-391
    Abstract

    Background: There are no generally accepted guidelines for polyethylene (PE) glenoid component cementation techniques. In particular, it is not known whether the backside of a PE glenoid should be fully or partially cemented – or not cemented at all. We hypothesized that cementing techniques would have an impact on cement mantle volume and integrity, as well as biomechanical stability, measured as micromotion under cyclic loading.

    Methods: To address our hypothesis, 3 different cementation techniques using a single 2-peg PE glenoid design with polyurethane foam were compared regarding (1) the quality and quantity of the cement mantle and (2) bio­mechanical stability after cyclic loading in vitro. Eight identically cemented glenoids per group were used. Group A underwent cement application only into the peg holes, group B received additional complete cement mantle application on the backside of the glenoid, and group C received the same treatment as group B but with additional standardized drill holes in the surface of the glenoid bone for extra cement interdigitation. All glenoids underwent cyclic edge loading by 105 cycles according to ASTM F2028-14. Before and after loading, cement mantle evaluation was performed by XtremeCT and biomechanical strength and loosening were evaluated by measuring the relative motion of the implants.

    Results: The cement mantle at the back of the implant was incomplete in group A as compared with groups B and C, in which the complete PE backside was covered with a homogeneous cement mantle. The cement mantle was thickest in group C, followed by group B (P = .006) and group A (P <.001). We did not detect any breakage of the cement mantle in any of the 3 groups after testing.

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    Publikationen 2022

    Reduced thrombogenicity of surface-treated Nitinol implants steered by altered protein adsorption

    K. Gegenschatz-Schmid, S. Buzzi, J. Grossmann, B. Roschitzki, R. Urbanet, R. Heuberger, D. Glück, A. Zucker, M. Ehrbar
    Acta Biomaterialia, 2022, 137, pp. 331-345
    Abstract

    Blood-contacting medical implants made of Nitinol and other titanium alloys, such as neurovascular flow diverters and peripheral stents, have the disadvantage of being highly thrombogenic. This makes the use of systemic (dual) anti-platelet/anticoagulant therapies inevitable with related risks of device thrombosis, bleeding and other complications. Meeting the urgent clinical demand for a less thrombogenic Nitinol surface, we describe here a simple treatment of standard, commercially available Nitinol that renders its surface ultra-hydrophilic and functionalized with phosphate ions. The efficacy of this treatment was assessed by comparing standard and surface-treated Nitinol disks and braids, equivalent to flow diverters. Static and dynamic (Chandler loop) blood incubation tests showed a drastic reduction of thrombus formation on treated devices. Surface chemistry and proteomic analysis indicated a key role of phosphate and calcium ions in steering blood protein adsorption and avoiding coagulation cascade activation and platelet adhesion. A good endothelialization of the surface confirmed the biocompatibility of the treated surface.

    Anomalous Wear Behavior of UHMWPE During Sliding Against CoCrMo Under Varying Cross-Shear and Contact Pressure

    M. J. Dreyer, W. R. Taylor, K. Wasmer, T. Imwinkelried, R. Heuberger, B. Weisse, R. Crockett
    Tribology Letters volume 70, 119 (2022)
    Abstract

    Wear of ultra-high-molecular weight polyethylene (UHMWPE) in joint implant applications has been shown to increase with cross-shear (CS, i.e., multidirectional sliding) but decrease with higher contact pressure (CP). Moreover, structural changes, resulting in protrusions, are known to occur to the surface of the pin following multidirectional sliding. However, these phenomena are not yet fully understood. In this study, we simultaneously varied CP and CS to derive an empirical formula for the wear factor as a function of these parameters. The wear factor increased when going from unidirectional sliding to multidirectional sliding but decreased with increasing CP, as has been previously observed. Following these tests, the protrusions on the pin surface were chemically and mechanically characterized to gain insights into both their origin and influence on wear behavior. Micro-FT-IR confirmed that the structures consist of polyethylene, rather than adsorbed, denatured proteins. It also allowed the crystallinity of both the protrusions and unaffected UHMWPE to be estimated, showing a strong positive correlation with the hardness of these different areas on the surface. Time-of-flight secondary-ion mass spectrometry was used to probe the chemistry of the surface and near-surface region and indicated the presence of contamination from the test fluid within the structure. This suggests that the protrusions are formed by the folding of UHMWPE following plastic deformation. It is also suggested that the higher hardness of the protrusions affords some protection of the surface, leading to the observed anomalous behavior, whereby wear increases with decreasing CP.

    A free and open-source solution for Rietveld refinement of XRD data from the CheMin instrument onboard the Mars rover Curiosity

    N. Döbelin, R. Archer, V. Tu
    Elsevier, Planetary and Space Science, Volume 224, December 2022, 105596
    Abstract

    The Rietveld refinement software Profex is an open-source and platform-independent solution for the processing of powder X-ray diffraction datasets. It is based on the BGMN refinement kernel and uses a description of the diffractometer configuration to determine the instrument-related peak profile. In this article we present a Profex configuration file for the Chemistry and Mineralogy (CheMin) X-ray diffractometer (XRD), which is on-board the Mars Science Laboratory rover Curiosity. For the past decade, Curiosity has been on a mission on Mars to find out whether the planet was once habitable for microbial life. The CheMin XRD determines the mineralogical phases and abundances of Martian soil and rocks in Gale Crater, Mars. Since its arrival on Mars in 2012, Curiosity has analyzed powdered soil and rock samples with the CheMin instrument and transmitting the raw XRD data acquired back to Earth.

    Adaptations of Profex to work seamlessly with CheMin XRD datasets involved creating a new configuration file for the CheMin instrument, as well as adding the Mars Mineral Compendium, a compilation of structural models specifically selected for the analysis of Mars sedimentary soil and rock samples, to Profex. Using example refinements, we demonstrate that this software solution is well suited for quantitative analysis of CheMin XRD datasets.

    Early failure of a highly cross-linked polyethylene inlay after total hip arthroplasty probably due to insufficient irradiation

    P. Wahl, C. Mossu-Haas, C. Dommann-Scherrer, K. Wei, L. Eschbach, P. Gehr, E. Benninger
    SAGE journals, October 25, 2022
    Abstract

    Highly cross-linked polyethylene (XLPE) is a major advance in total hip arthroplasty (THA), as it suffers from less wear and thus is associated with lower revision rates than standard ultra-high molecular weight polyethylene. Early failures are reported rarely, and associated with specific design or manufacturing issues. We report a case requiring early revision due to adverse reaction to polyethylene particles. Investigations identified insufficient irradiation as the most probable cause of failure. Here are reported the features of a clinical case with determination of the material properties of the retrieved XLPE liner and establishment of the appropriate calibration curves as reference. Periprosthetic joint infection could be ruled out with appropriate sampling as cause for the inflammatory periarticular tumour. Histology identified a massive macrophagic reaction to micrometric polyethylene particles. No component malposition was present, nor any third-body wear. The trans-vinylene index (TVI) indicated insufficient and potentially detrimental irradiation of the polyethylene, while gel content, crystallinity, melting temperature and oxidation index remained within expected ranges. Histologically proven failure of a XLPE THA liner was identifiable despite correct implantation of the components. The cause of failure most probably was an inadequate irradiation, as indicated by determination of the TVI. This case underscores the importance of histologic workup even in aseptic revisions, and of detailed analysis of retrievals. The calibration curves provided are essential for analysis of other retrievals.

    Effect of minor amounts of β-calcium pyrophosphate and hydroxy­apatite on the physico-chemical properties and osteoclastic resorption of β-tricalcium phosphate cylinders

    B. Le Gars Santoni, L. Niggli, S. Dolder, O. Loeffel, G.A. Sblendorio, R. Heuberger, Y. Maazouz, C. Stähli, N. Döbelin, P. Bowen, W. Hofstetter, M. Bohner
    Bioactive Materials, Volume 10, April 2022, Pages 222-235
    Abstract

    β-Tricalcium Phosphate (β-TCP), one of the most used bone graft substitutes, may contain up to 5 wt% foreign phase according to standards. Typical foreign phases include β-calcium pyrophosphate (β-CPP) and hydroxyapatite (HA). Currently, the effect of small amounts of impurities on β-TCP resorption is unknown. This is surprising since pyrophosphate is a very potent osteoclast inhibitor. The main aim of this study was to assess the effect of small β-CPP fractions (<1 wt%) on the in vitro osteoclastic resorption of β-TCP. A minor aim was to examine the effect of β-CPP and HA impurities on the physico-chemical properties of β-TCP powders and sintered cylinders. Twenty-six batches of β-TCP powder were produced with a Ca/P molar ratio varying between 1.440 and 1.550. Fifteen were further processed to obtain dense and polished β-TCP cylinders. Finally, six of them, with a Ca/P molar ratio varying between 1.496 (1 wt% β-CPP) and 1.502 (1 wt% HA), were incubated in the presence of osteoclasts. Resorption was quantified by white-light interferometry. Osteoclastic resorption was significantly inhibited by β-CPP fraction in a linear manner. The presence of 1% β-CPP reduced β-TCP resorption by 40%, which underlines the importance of controlling β-CPP content when assessing β-TCP biological performance.

    Evaluation of imaging setups for quantitative phase contrast nanoCT of mineralized biomaterials

    J.-P. Suuronen, B. Hesse, M. Langer, Marc Bohner, J. Villanova
    J. Synchrotron Rad. (2022). 29, 843-852
    Abstract

    X-ray nano-tomography with phase contrast (nanoCT) using synchrotron radiation is a powerful tool to non-destructively investigate 3D material properties at the nanoscale. In large bone lesions, such as severe bone fractures, bone cancer or other diseases, bone grafts substituting the lost bone might be necessary. Such grafts can be of biological origin or be composed of a synthetic bone substitute. The long-term functioning of artificial bone substitutes depends on many factors. Synchrotron nanoCT imaging has great potential to contribute to further the understanding of integration of implants into bone tissue by imaging the spatial interaction between bone tissue and implant, and by accessing the interface between implant material and bone tissue. With this aim, a methodology for evaluating the image quality is presented for in-line phase contrast nanoCT images of bone scaffold samples. A PMMA-embedded tricalcium phosphate scaffold was used with both a closed and an open porosity structure and bone ingrowths as a representative system of three known materials. Parameters such as spatial resolution and signal-to-noise ratio were extracted and used to explore and quantitatively compare the effects of implementation choices in the imaging setup, such as camera technology and imaging energy, on the resulting image quality. Increasing the X-ray energy from 17.5 keV to 29.6 keV leads to a notable improvement in image quality regardless of the camera technology used, with the two tested camera setups performing at a comparable level when the recorded intensity was kept constant.

    Sustained local ionic homeostatic imbalance caused by calcification modulates inflammation to trigger heterotopic ossification

    Marc Bohner, Yassine Maazouz, Maria-Pau Ginebra, Pamela Habibovic, Jonathan G. Schoenecker, Howard Seeherman, Jeroen J.J.P. van den Beucken, Frank Witte
    Acta Biomaterialia, Available online 6 April 2022
    Abstract

    Heterotopic ossification (HO) is a condition triggered by an injury leading to the formation of mature lamellar bone in extraskeletal soft tissues. Despite being a frequent complication of orthopedic and trauma surgery, brain and spinal injury, the etiology of HO is poorly understood. The aim of this study is to evaluate the hypothesis that a sustained local ionic homeostatic imbalance (SLIHI) created by mineral formation during tissue calcification modulates inflammation to trigger HO. This evaluation also considers the role SLIHI could play for the design of cell-free, drug-free osteoinductive bone graft substitutes. The evaluation contains five main sections. The first section defines relevant concepts in the context of HO and provides a summary of proposed causes of HO. The second section starts with a detailed analysis of the occurrence and involvement of calcification in HO. It is followed by an explanation of the causes of calcification and its consequences. This allows to speculate on the potential chemical modulators of inflammation and triggers of HO. The end of this second section is devoted to in vitro mineralization tests used to predict the ectopic potential of materials. The third section reviews the biological cascade of events occurring during pathological and material-induced HO, and attempts to propose a quantitative timeline of HO formation. The fourth section looks at potential ways to control HO formation, either acting on SLIHI or on inflammation. Chemical, physical, and drug-based approaches are considered. Finally, the evaluation finishes with a critical assessment of the definition of osteoinduction.

    A human bone infection organ model for biomaterial research

    Theodor Kuehling, Pia Schilling, Anke Bernstein, Hermann O. Mayr, Annerose Serr, Annette Wittmer, Marc Bohner, Michael Seidenstuecker
    Acta Biomaterialia, Volume 144, May 2022, Pages 230-241
    Abstract

    The aim of this work was to establish an organ model for staphylococcal infection of human bone samples and to investigate the influence and efficacy of a microporous β-tricalcium phosphate ceramic (β-TCP, RMS Foundation) loaded with hydrogels (alginate, alginate-di-aldehyde (ADA)-gelatin) and clindamycin on infected human bone tissue over a period of 28 days. For this purpose, human tibia plateaus, collected during total knee replacement surgery, were used as a source of bone material. Samples were infected with S. aureus ATCC29213 and treated with differently loaded β-TCP composites (alginate +/- clindamycin, ADA-gelatin +/- clindamycin, unloaded). The loading of the composites was carried out by means of a flow chamber. The infection was observed for 28 days, quantifying bacteria in the medium and the osseus material on day 1, 7, 14, 21 and 28. All samples were histologically processed for bone vitality evaluation. Bone infection could be consistently performed within the organ model. In addition, a strong reduction in bacterial counts was recorded in the groups treated with ADA-gelatin + clindamycin and alginate + clindamycin, while the bacterial count in the control groups remained constant. No significant differences between groups could be observed in the number of lacunae filled with osteocytes suggesting no differences in bone vitality among groups. In an ex-vivo human bone infection model, over a period of 28 days bacterial growth could be reduced by treatment with ADA-Gel + CLI and ALG + CLI -releasing β-TCP composites. This could be relevant for its clinical use. Further work will be necessary to improve the loading of β-TCP and the bone infection organ model itself.

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    Publikationen 2021

    Bone-on-a-Chip: A Microscale 3D Biomimetic Model to Study Bone Regeneration

    Víctor Pablo Galván-Chacón, Athanasia Zampouka, Bernhard Hesse, Marc Bohner, Pamela Habibovic, David Barata
    Adv. Eng. Mater.2022, 2101467
    Abstract

    Organ-on-chip models, developed using microengineering and microfluidic technologies, aim to recreate physiological-like microenvironments of organs or tissues as a tool to study (patho)physiological processes in vitro. On-chip models of bone are relevant for the study of bone physiology, diseases and regenerative processes. While a few bone-on-a-chip models exist, recapitulating the cellular components of bone, these models do not incorporate the chemical and structural characteristics of bone tissue. Herein, the development of a bone-on-a-chip platform is reported that comprises a 3D structural model of bone. To build the platform, first, a 3D model of bone is produced in a polymer using two-photon polymerization (2PP) from a 3D nano-computed tomography scan of trabecular bone. This 3D model is then coated with a layer of bone mineral-like calcium phosphate. Finally, the 3D bone model is integrated inside a microfluidic device suitable for cell culture. Human mesenchymal stromal cells, cultured inside the platform for up to 21 days, show high viability and extensive production of extracellular matrix, rich in collagen. This biomimetic bone-on-a-chip platform can contribute to a better understanding of the processes related to bone formation and remodeling, which in turn can be used for the development of bone regeneration strategies.

    Cell-free, quantitative mineralization measurements as a proxy to identify osteoinductive bone graft substitutes

    Yassine Maazouz, Giacomo Chizzola, Nicola Döbelin, Marc Bohner
    Biomaterials, Volume 275, August 2021, 120912
    Abstract

    Titanium as the leading implant material in locked plating is challenged by polymers such as carbon fiber-reinforced polyetheretherketone (CFR-PEEK), which became the focus of interest of researchers and manufacturers in recent years. However, data on human tissue response to these new implant materials are rare.

    Osteosynthesis plates and peri–implant soft tissue samples of 16 healed proximal humerus fractures were examined ( n = 8 CFR-PEEK, n = 8 titanium). Soft tissue was analyzed by immunohistochemistry and μCT. The entrapped foreign bodies were further examined for their material composition by FTIR. To gain insight into their origin and formation mechanism, explanted and new plates were evaluated by SEM, EDX, profilometry and HR-CT.

    In the peri–implant soft tissue of the CFR-PEEK plates, an inflammatory tissue reaction was detected. Tissues contained foreign bodies, which could be identified as tantalum wires, carbon fiber fragments and PEEK particles. Titanium particles were also found in the peri–implant soft tissue of the titanium plates but showed a less intense surrounding tissue inflammation in immunohistochemistry. The surface of explanted CFR-PEEK plates was rougher and showed exposed and broken carbon fibers as well as pro- truding and deformed tantalum wires, especially in used screw holes, whereas scratches were identified on the titanium plate surfaces.

    Particles were present in the peri–implant soft tissue neighboring both implant materials and could be clearly assigned to the plate material. Particles from both plate materials caused detectable tissue inflammation, with more inflammatory cells found in soft tissue over CFR-PEEK plates than over titanium plates.

    Chemically pure β-tricalcium phosphate powders: Evidence of two crystal structures

    B. Le Gars Santoni, L. Niggli, G.A. Sblendorio, D.T.L. Alexander, C. Stähli, P. Bowen, N. Döbelin, M. Bohner
    Journal of the European Ceramic Society, Volume 41, Issue 2, February 2021, Pages 1683-1694
    Abstract

    The question whether β‐tricalcium phosphate (β‐TCP) can form a solid solution with β-calcium pyrophosphate (β-CPP) and/or hydroxyapatite (HA) has still not been solved. For this reason, wet-chemically synthesized β-TCP powders with only 20 ppm Sr (among 43 tested elements) and with different HA and β-CPP contents, or in other words Ca/P molar ratios, were used. The graphical relationship between these various Ca/P molar ratios determined by X-ray diffraction and by inductively-coupled plasma mass spectrometry showed no discontinuity, indicating the absence of a solid solution between β‐TCP and β-CPP or HA. Analysis of the β‐TCP lattice parameters as a function of the Ca/P molar ratio revealed a discontinuity at a Ca/P molar ratio of 1.500 and a maximum microstrain. These results indicated that at least two β‐TCP structures co-existed, with variable mixing ratios depending on the Ca/P molar ratio, and with a distinct jump at a Ca/P molar ratio of 1.500.

    Thermal treatment at 500 °C significantly reduces the reaction to irregular tricalcium phosphate granules as foreign bodies: An in vivo study

    Sarah Al-Maawi, Mike Barbeck, Carlos Herrera-Vizcaínoa, Rainer Egli, Robert Sadera, Charles James Kirkpatrick , Marc Bohner, Shahram Ghanaati
    Acta Biomaterialia, Volume 121, February 2021, Pages 621-636
    Abstract

    Evaporation of phosphate species during thermal treatment (> 400 °C) of calcium phosphates leads to the formation of an alkaline layer on their surface. The aim of this study was to evaluate the hypothesis that the biological response of thermally treated calcium phosphates is modified by the presence of such an alkaline layer on their surface. For this purpose, 0.125–0.180 mm α- and β-tricalcium phosphate (TCP) granules were obtained by crushing and size classification, with some being subjected to thermal treatment at 500 °C. The four types of granules (α-TCP, β-TCP, α-TCP-500 °C, and β-TCP-500 °C) were implanted subcutaneously and orthotopically in rats. Sham operations served as control.

    Subcutaneously, α-TCP and β-TCP induced significantly more multinucleated giant cells (MNGCs) than calcined granules. Most of the induced MNGCs were TRAP-negative, CD-68 positive and cathepsin K-negative, reflecting a typical indication of a reaction with a foreign body. The vessel density was significantly higher in the α-TCP and β-TCP groups than it was in the α-TCP-500 °C and β-TCP-500 °C groups. In the femur model, β-TCP-500 °C induced significantly more new bone formation than that induced by β-TCP. The granule size was also significantly larger in the β-TCP-500 °C group, making it more resistant to degradation than β-TCP. The MNGC density was higher in the α-TCP and β-TCP groups than in the α-TCP-500 °C and β-TCP-500 °C groups, including cathepsin-positive, CD-68 positive, TRAP-positive and TRAP-negative MNGCs.

    In conclusion, this study confirms that the biological response of calcium phosphates was affected by the presence of an alkaline layer on their surface. Thermally-treated α-TCP and β-TCP granules produced significantly fewer MNGCs and were significantly less degraded than non-thermally-treated α-TCP and β-TCP granules. Thermally treating α-TCP and β-TCP granules shifts the reaction from a foreign body reaction towards a physiological reaction by downregulating the number of induced MNGCs and enhancing degradation resistance.

    PEEK as a replacement for CoCrMo in knee prostheses: Pin-on-disc wear test of PEEK-on-polyethylene articulations

    Roman Heuberger, Christina Stöck, Jeannine Sahin, Lukas Eschbach
    Biotribology, Volume 27, September 2021
    Abstract

    The feasibility to use poly-ether-ether-ketone (PEEK) instead of CoCrMo for femoral condyles of knee prostheses was investigated in this pin-on-disc study. This replacement would hinder the release of the toxic elements Co, Cr and Mo and this possibly at lower production costs. In this preliminary pin-on-disc study, the wear of the pairings PEEK vs. ultra-high-molecular-weight polyethylene (UHMWPE) and PEEK vs. vitamin E containing crosslinked polyethylene (XLPE) was investigated in unidirectional and multidirectional wear tests.

    The articulating surfaces of the pins and discs were polished after the wear tests, while most of the initial toolmarks were removed. In addition, there were small scratches on the surfaces. Striations and protuberances were found on some of the UHMWPE samples.

    All wear factors were relatively small with less than 1 × 10−6 mm3/Nm. Due to the low wear, the resulting weight loss was highly affected by the soaking of the samples. This was especially the case for the discs due to their larger surface. Thus, the wear of the discs was not used for the comparisons. The wear factors for PEEK pins and XLPE pins were in the range of (0.05 to 0.06) × 10−6 mm3/Nm, both for unidirectional and multidirectional motion. The wear of the UHMWPE pins was with (0.07 ± 0.01) × 10−6 mm3/Nm slightly higher under unidirectional motion and with (0.28 ± 0.03) × 10−6 mm3/Nm four times higher under multidirectional motion.

    Thus, PEEK should be considered as an alternative to the CoCrMo alloy in knee prostheses, especially when used in combination with XLPE liners.

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    Publikationen 2020

    A Novel Bioreactor System Capable of Simulating the In Vivo Conditions of Synovial Joints

    Adel Tekari, Veit Schmid, Joern Justiz, Reto Luginbuehl
    Tissue Engineering Part C: Methods, Vol. 26, 16 Dec 2020
    Abstract

    Any significant in vitro evaluation of cartilage tissue engineering and cartilage repair strategies has to be performed under the harsh conditions encountered in vivo within synovial joints. To this end, we have developed a novel automated physiological robot reactor system (PRRS) that is capable of recapitulating complex physiological motions and load patterns within an environment similar to that found in the human knee. The PRRS consists of a mechanical stimulation unit (MSU) and an automatic sample changer (ASC) within an environment control box in which the humidity, temperature, and gas composition are tightly regulated. The MSU has three linear (orthogonal) axes and one rotational degree of freedom (around the z-axis). The ASC provides space for up to 24 samples, which can be allocated to individual stimulation patterns. Cell-seeded scaffolds and ex vivo tissue culture systems were established to demonstrate the applicability of the PRRS to the investigation of the effect of load and environmental conditions on engineering and maintenance of articular cartilage in vitro. The bioreactor is a flexible system that has the potential to be applied for culturing connective tissues other than cartilage, such as bone and intervertebral disc tissue, even though the mechanical and environmental parameters are very different.

    Explicit finite element analysis can predict the mechanical response of conical implant press-fit in homogenized trabecular bone

    Marzieh Ovesy, Marcel Aeschlimann, Philippe K. Zysset
    Journal of Biomechanics, Volume 107, 23 June 2020
    Abstract

    Prediction of primary stability is a major challenge in the surgical planning of dental and orthopedic implants. Computational methods become attractive to estimate primary stability from clinical CT images, but implicit finite element analysis of implant press-fit faces convergence issues due to contact and highly distorted elements. This study aims to develop and validate an explicit finite element method to simulate the insertion and primary stability of a rigid implant in a deformable bone while accounting for damage occurring at the bone-implant interface. Accordingly, a press-fit experiment of a conical implant into predrilled bovine trabecular bone was designed and realized for six samples. A displacement-driven cyclic protocol was used to quantify the reaction force and stiffness of the bone-implant system. Homogenized finite element analyses of the experiments were performed by modeling contact with friction and converting an existing constitutive model with elasto-plasticity and damage of bone tissue to be applicable to an explicit time integration scheme where highly distorted elements get deleted. The computed reaction forces and unloading stiffnesses showed high correlations (R2 = 0.95 and R2 = 0.94) with the experiment. Friction between bone and implant exhibited a strong influence on both reaction force and stiffness. In conclusion, the developed explicit finite element approach with frictional contact and element deletion accounts properly for bone damage during press-fit and will help optimizing dental or orthopedic implant design towards maximal primary stability.

    Bone grafts and bone replacement material

    Marc Bohner, Berton Rahn
    Advanced Craniomaxillofacial Surgery, Chapter 1.3, Thieme, ISBN 9783132428393
    Abstract

    No abstract available.

    Validation of XRD phase quantification using semi-synthetic data

    Nicola Döbelin
    Powder Diffraction. 2020; 35(4): 262-275
    Abstract

    Validating phase quantification procedures of powder X-ray diffraction (XRD) data for an implementation in an ISO/IEC 17025 accredited environment has been challenging due to a general lack of suitable certified reference materials. The preparation of highly pure and crystalline reference materials and mixtures thereof may exceed the costs for a profitable and justifiable implementation. This study presents a method for the validation of XRD phase quantifications based on semi-synthetic datasets that reduces the effort for a full method validation drastically. Datasets of nearly pure reference substances are stripped of impurity signals and rescaled to 100% crystallinity, thus eliminating the need for the preparation of ultra-pure and -crystalline materials. The processed datasets are then combined numerically while preserving all sample- and instrument-characteristic features of the peak profile, thereby creating multi-phase diffraction patterns of precisely known composition. The number of compositions and repetitions is only limited by computational power and storage capacity. These datasets can be used as input files for the phase quantification procedure, in which statistical validation parameters such as precision, accuracy, linearity, and limits of detection and quantification can be determined from a statistically sound number of datasets and compositions.

    β-tricalcium phosphate for bone substitution: Synthesis and properties

    Marc Bohner, Bastien Le Gars Santoni, Nicola Döbelin
    Acta Biomaterialia, 19 June 2020
    Abstract

    β-tricalcium phosphate (β-TCP) is one the most used and potent synthetic bone graft substitute. It is not only osteoconductive, but also osteoinductive. These properties, combined with its cell-mediated resorption, allow full bone defects regeneration. Its clinical outcome is sometimes considered to be “unpredictable”, possibly due to a poor understanding of β-TCP physico-chemical properties: β-TCP crystallographic structure is not fully uncovered; recent results suggest that sintered β-TCP is coated with a Ca-rich alkaline phase; β-TCP apatite-forming ability and osteoinductivity may be enhanced by a hydrothermal treatment; β-TCP grain size and porosity are strongly modified by the presence of minute amounts of β-calcium pyrophosphate or hydroxyapatite impurities. The aim of the present article is to provide a critical, but still rather comprehensive review of the current state of knowledge on β-TCP, with a strong focus on its synthesis and physico-chemical properties, and their link to the in vivo response.

    Statement of significance
    The present review documents the richness, breadth, and interest of the research devoted to β-tricalcium phosphate (β-TCP). β-TCP is synthetic, osteoconductive, osteoinductive, and its resorption is cell-mediated, thus making it one of the most potent bone graft substitutes. This comprehensive review reveals that there are a number of aspects, such as surface chemistry, crystallography, or stoichiometry deviations, that are still poorly understood. As such, β-TCP is still an exciting scientific playground despite a 50 year long history and > 200 yearly publications.

    A thermodynamic approach to surface modification of calcium phosphate implants by phosphate evaporation and condensation

    Nicola Döbelin, Yassine Maazouz, Roman Heuberger, Marc Bohner, Ashley A. Armstrong, Amy J. Wagoner Johnson, Christoph Wanner
    Journal of the European Ceramic Society 40 (2020) 6095-6106
    Abstract

    It has been reported in the literature that thermal treatment of calcium phosphate ceramics chemically alters the surface composition by phosphate evaporation. To predict the compositional changes, we have developed a thermodynamic model for the evaporation of phosphorous species from CPP, TCP, HA, and TetCP. In an open atmosphere, the model predicts the formation of a surface layer consisting of a sequence of increasingly phosphate-depleted phases. In a closed system, the atmosphere reaches equilibrium with a single-phase surface layer. To verify our model, we performed a series of experiments which confirmed the predicted formation of phosphate-depleted surface layers. These experiments further demonstrated that controlled supersaturation of the atmosphere led to formation of a phosphate-enriched surface layer as a result of phosphate condensation. In conclusion, our thermodynamic model is capable of predicting the surface modification by phosphate evaporation and condensation of calcium phosphate phases during high-temperature processing in different environments.

    Shear resistance and composition of polyethylene protuberances from hip-simulating pin-on-disc wear tests

    Roman Heuberger, Emely Lea Bortel, Jorge Sague, Pablo Escuder, Jiri Nohava
    Biotribology Vol. 23, September 2020, 100139
    Abstract

    Protuberances on the surface of ultra-high-molecular-weight polyethylene (UHMWPE) pins were chemically and mechanically investigated in order to better understand the tribology of UHMWPE vs. CoCrMo, which is a typical material pairing for joint replacements.

    Pin-on-disc wear tests were performed using pins made of UHMWPE articulating against discs made of a CoCrMo alloy. Wear tests were performed using two different test fluids: a standard test liquid used for hip-simulator tests and a synthetic synovial fluid containing hyaluronic acid, albumin, immunoglobulin G, the phospholipid lecithin and additionally sodium azide to fight bacterial growth.

    After the wear tests, the pin surfaces exhibited scratches as well as protuberances with a pitting-like appearance. These protuberances, i.e. elevations protruding from the articulating surface, were 6 ± 3 μm high on the pins lubricated with the standard test liquid and 20 ± 5 μm high under the lubrication with the synthetic synovial fluid. Investigating the protuberances using Fourier transform infrared spectroscopy (FTIR) and scanning electron microscopy (SEM) showed that these were composed mainly of UHMWPE, together with amine groups from proteins. To our knowledge, the mechanical properties and namely shear resistance of these protuberances were investigated the first time. The hardness and the elastic modulus of the protuberances were similar to the bulk material, as revealed by nanoindentation. The shear resistance of the protuberances as measured by a nanoscratch test method was comparable or even higher than that of the bulk material.

    Grafting of calcium chelating functionalities onto PLA monofilament fiber surfaces

    Elias Mulky, Giuseppino Fortunato, Dirk Hegemann, Jorge Sague, Roman Heuberger, Martin Frenz
    Biointerphases 15, 011006 (2020)
    Abstract

    Polymer surface grafting is widely used in the field of bone regeneration to increase calcium phosphate (CaP) adhesion, with the intent of improving mechanical properties of CaP-polymer composite cements. Reinforcement can be achieved using multiple combined functional groups and/or complex surface geometries that, however, concurrently influence multiple effects such as wetting, roughness, and interfacial strengthening. This study focused on the influence of a chelating group, namely aspartic acid, on the adsorption of divalent ions such as Ba2+ or Ca2+ onto poly-l-lactic acid (PLA) films. The films were analyzed using contact angle measurements and X-ray photoelectron spectroscopy. The adsorption of CaP and its interfacial mechanical properties were investigated using functionalized PLA monofilaments whose surface roughness was analyzed using white light interferometry. Mechanical analysis was conducted by performing pull-out tests. The surfaces were analyzed using scanning electron microscopy and energy dispersive X-ray spectroscopy. Using aspartic acid as a chelating group resulted in a 50 % increased adsorption of barium, an almost threefold increase in calcium coverage of the fiber compared to the control group and a twofold increase in interfacial stiffness. No significant increase in interfacial strength was determined, most likely due to the weakness of the CaP matrix, which was partially visible as residues on the monofilaments in the postfracture imaging. This study shows the potential of surfaces functionalized with aspartic acid as a simple alternative to complex polypeptide based functional groups for the adsorption of divalent ions such as calcium on poly-lactic acid in bone regenerating applications.

    In vitro measurement of the chemical changes occurring within β-tricalcium phosphate bone graft substitutes

    Y. Maazouz, I. Rentsch, B. Lu, B. Le Gars Santoni, N. Döbelin, M. Bohner
    Acta Biomaterialia, Volume 102, 15 January 2020, Pages 440-457
    Abstract

    Several mechanisms proposed to explain the osteoinductive potential of calcium phosphates involve surface min­er­al­i­zation (“bioactivity”) and mention the occurrence of con­cen­tration gradients between the inner and the outer part of the implanted material. Determining the evolution of the local chemical environment occurring inside the pores of an implanted bone graft substitute (BGS) is therefore highly relevant. A quantitative and fast method was developed to measure the chemical changes occurring within the pores of β-Tricalcium Phosphate (β-TCP) granules incubated in a simulated body fluid. A factorial design of experiment was used to test the effect of particle size, specific surface area, microporosity, and purity of the β-TCP granules. Large pH, calcium and phosphate con­cen­tration changes were observed inside the BGS and lasted for several days. The kinetics and magnitude of these changes (up to 2 pH units) largely depended on the processing and properties of the granules. Interestingly, processing parameters that increased the kinetics and magnitude of the local chemical changes are parameters considered to favor calcium phosphate osteoinduction, suggesting that the model might be useful to predict the osteoinductive potential of BGSs.

    Statement of significance

    Recent results suggest that in situ mineralization of biomaterials (polymers, ceramics, metals) might be key in their ability to trigger ectopic bone formation. This is the reason why the effect on in situ mineralization of various synthesis parameters of β-tricalcium phosphate granules was studied (size, microporosity, specific surface area, and Ca/P molar ratio). To the best of our knowledge, this is the first article devoted to the chemical changes occurring within the pores of a bone graft substitute. We believe that the manuscript will prove to be highly important in the design and mechanistic understanding of drug-free osteoinductive biomaterials.

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    Publikationen 2019

    A BMP/activin A chimera is superior to native BMPs and induces bone repair in nonhuman primates when delivered in a composite matrix

    H. J. Seeherman, S. P. Berasi, C. T. Brown, R. X. Martinez, S. Z. Juo, S. Jelinsky, M. Cain, J. Grode, K. E. Tumelty, M. Bohner, O. Grinberg, N. Orr, O. Shoseyov, J. Eyckmans, C. Chen, P. R. Morales, C. G. Wilson, E. Vanderploeg, J. M. Wozney
    Sci Transl Med. 2019 Apr 24;11(489)
    Abstract

    Bone morphogenetic protein (BMP)/carriers approved for orthopedic procedures achieve efficacy superior or equivalent to autograft bone. However, required supraphysiological BMP concentrations have been associated with potential local and systemic adverse events. Suboptimal BMP/receptor binding and rapid BMP release from approved carriers may contribute to these outcomes. To address these issues and improve efficacy, we engineered chimeras with increased receptor binding by substituting BMP-6 and activin A receptor binding domains into BMP-2 and optimized a carrier for chimera retention and tissue ingrowth. BV-265, a BMP-2/BMP-6/activin A chimera, demonstrated increased binding affinity to BMP receptors, including activin-like kinase-2 (ALK2) critical for bone formation in people. BV-265 increased BMP intracellular signaling, osteogenic activity, and expression of bone-related genes in murine and human cells to a greater extent than BMP-2 and was not inhibited by BMP antagonist noggin or gremlin. BV-265 induced larger ectopic bone nodules in rats compared to BMP-2 and was superior to BMP-2, BMP-2/6, and other chimeras in nonhuman primate bone repair models. A composite matrix (CM) containing calcium-deficient hydroxyapatite granules suspended in a macroporous, fenestrated, polymer mesh-reinforced recombinant human type I collagen matrix demonstrated improved BV-265 retention, minimal inflammation, and enhanced handling. BV-265/CM was efficacious in nonhuman primate bone repair models at concentrations ranging from 1/10 to 1/30 of the BMP-2/absorbable collagen sponge (ACS) concentration approved for clinical use. Initial toxicology studies were negative. These results support evaluations of BV-265/CM as an alternative to BMP-2/ACS in clinical trials for orthopedic conditions requiring augmented healing.

    Effect of grain orientation and magnesium doping on β-tricalcium phosphate resorption behavior

    M. Gallo, B. Le Gars Santoni, Th. Douillard, F. Zhang, L. Gremillard, S. Dolder, W. Hofstetter, S. Meille, M. Bohner, J. Chevalier, S. Tadier
    Acta Biomaterialia 2019;89:391-402
    Abstract

    The efficiency of calcium phosphate (CaP) bone substitutes can be improved by tuning their resorption rate. The influence of both crystal orientation and ion doping on resorption is here investigated for beta-tricalcium phosphate (β-TCP). Non-doped and Mg-doped (1 and 6 mol%) sintered β-TCP samples were immersed in acidic solution (pH 4.4) to mimic the environmental conditions found underneath active osteoclasts. The surfaces of β-TCP samples were observed after acid-etching and compared to surfaces after osteoclastic resorption assays. β-TCP grains exhibited similar patterns with characteristic intra-crystalline pillars after acid-etching and after cell-mediated resorption. Electron BackScatter Diffraction analyses, coupled with Scanning Electron Microscopy, Inductively Coupled Plasma–Mass Spectrometry and X-Ray Diffraction, demonstrated the influence of both grain orientation and doping on the process and kinetics of resorption. Grains with c-axis nearly perpendicular to the surface were preferentially etched in non-doped β-TCP samples, whereas all grains with simple axis (ab or c) nearly normal to the surface were etched in 6  mol% Mg-doped samples. In addition, both the dissolution rate and the percentage of etched surface were lower in Mg-doped specimens. Finally, the alignment direction of the intra-crystalline pillars was correlated with the preferential direction for dissolution.

    A proposed mechanism for material-induced heterotopic ossification

    M. Bohner, R. J. Miron
    Materials Today: Volume 22, January - February 2019, Pages 132-141
    Abstract

    Repairing large bone defects caused by severe trauma or tumor resection remains one of the major challenges in orthopedics and maxillofacial surgery. A promising therapeutic approach is the use of osteoinductive materials, i.e. materials able to drive mesenchymal stem cells into the osteogenic lineage. Even though the mechanism of this so-called intrinsic osteoinduction or material-induced heterotopic ossification has been studied for decades, the process behind it remains unknown, thus preventing any design of highly potent osteoinductive materials. We propose and demonstrate for the first time that intrinsic osteoinduction is the result of calcium and/or phosphate depletion, thus explaining why not only the material (surface) composition but also the material volume and architecture (e.g. porosity, pore size) play a decisive role in this process.

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    Publikationen 2018

    Influence of UV Irradiation and Cold Atmospheric Pressure Plasma on Zirconia Surfaces: An In Vitro Study

    R. Smeets, A. Henningsen, R. Heuberger, O. Hanisch, F. Schwarz, C. Precht
    The International journal of oral & maxillofacial implants 34(2)
    Abstract

    Purpose: To compare the influence of ultraviolet (UV) irradiation and cold atmospheric pressure plasma (CAP) treatment on surface structure, surface chemistry, cytocompatibility, and cell behavior on zirconia in vitro. Materials and methods: Zirconia samples (TZ-3YSBE) were treated by UV irradiation, oxygen plasma, or argon plasma for 12 minutes each and compared with the nontreated samples. Surface analysis was conducted using scanning electron microscopy, roughness analysis, and x-ray photoelectron spectroscopy. Cell proliferation, viability, and cell attachment as well as cytotoxicity were evaluated using MC3T3-E1 murine osteoblasts cultivated directly on the zirconia samples. Results: Surface structure and roughness were not affected by the surface treatments. CAP and UV irradiation significantly reduced organic material and increased the surface oxidation on the zirconia samples. Furthermore, CAP and UV treatment significantly decreased the contact angle on the zirconia samples, indicating superhydrophilicity. Cell attachment was significantly increased on oxygen plasma-treated zirconia samples compared with the nontreated samples at all times (P < .001). After 24 and 48 hours, cell proliferation and viability (P < .001) were significantly increased on oxygen plasma-treated samples in comparison with the nontreated, UV-treated, and argon plasma-treated samples. Neither UV nor CAP treatment led to cytotoxicity. Conclusion: In vitro, surface treatment by UV irradiation or CAP causes a significant reduction of organic material, increases the hydrophilicity of zirconia, and improves the conditions for osteoblasts. Results stipulate that treatment of zirconia surfaces with oxygen plasma may favor cell proliferation.

    In vitro methods for the evaluation of antimicrobial surface designs

    J. Sjollema, S. A. J. Zaat, V. Fontaine, M. Ramstedt, R. Luginbuehl, K. Thevissen, J.Li, H. C. van der Mei, H. J. Busscher
    Acta Biomaterialia Volume 70, 1. April 2018, Pages 12-24
    Abstract

    Bacterial adhesion and subsequent biofilm formation on biomedical implants and devices are a major cause of their failure. As systemic antibiotic treatment is often ineffective, there is an urgent need for antimicrobial biomaterials and coatings. The term “antimicrobial” can encompass different mechanisms of action (here termed “antimicrobial surface designs”), such as antimicrobial-releasing, contact-killing or non-adhesivity. Biomaterials equipped with antimicrobial surface designs based on different mechanisms of action require different in vitro evaluation methods. Available industrial standard evaluation tests do not address the specific mechanisms of different antimicrobial surface designs and have therefore been modified over the past years, adding to the myriad of methods available in the literature to evaluate antimicrobial surface designs. The aim of this review is to categorize fourteen presently available methods including industrial standard tests for the in vitro evaluation of antimicrobial surface designs according to their suitability with respect to their antimicrobial mechanism of action. There is no single method or industrial test that allows to distinguish antimicrobial designs according to all three mechanisms identified here. However, critical consideration of each method clearly relates the different methods to a specific mechanism of antimicrobial action. It is anticipated that use of the provided table with the fourteen methods will avoid the use of wrong methods for evaluating new antimicrobial designs and therewith facilitate translation of novel antimicrobial biomaterials and coatings to clinical use. The need for more and better updated industrial standard tests is emphasized.

    Fracture Healing and Bone Remodeling With Human Standard-Sized Magnesium Versus Polylactide-Co-Glycolide Plate and Screw Systems Using a Mini-Swine Craniomaxillofacial Osteotomy Fixation Model

    B. Schaller, J. P. M. Burkhard, M. Chagnon, S. Beck, T. Imwinkelried, M. Assad
    J Oral Maxillofac Surg. 2018 Oct;76(10):2138-2150
    Abstract

    PURPOSE: This study compared the degradation profile, safety, and efficacy of bioresorbable magnesium alloy and polylactide-co-glycolide (PLGA) polymer osteosynthesis systems for the treatment of fractures in a load-sharing maxillofacial environment using a new mini-swine fracture fixation model. MATERIALS AND METHODS: Two types of clinically relevant situations were evaluated in 5 Yucatan miniature pigs. Defined porcine midface osteotomies of the supraorbital rim and zygoma were created and fixed with either a coated magnesium (test animals) or PLGA plate and screw osteosynthesis system (control animals). After surgery, the mini-pigs were able to recover for either 1 or 9 months with continuous in vivo post-implantation monitoring. Standardized computed tomography (CT) imaging was taken immediately postoperatively and at termination for all animals. The 9-month cohort also underwent CT at 2, 4, and 6 months after surgery. At necropsy, osteotomy sites and bone-implant units were harvested, and healing was evaluated by micro-CT, histopathology, and histomorphometry. RESULTS: After clinical and radiologic follow-up examination, all fracture sites healed well for both the magnesium and polymer groups regardless of time point. Complete bone union and gradually disappearing osteotomy lines were observed across all implantation sites, with no major consistency change in periprosthetic soft tissue or in soft tissue calcification. Macroscopic and microscopic examination showed no negative influence of gas formation observed with magnesium during the healing process. Histopathologic analysis showed similar fracture healing outcomes for both plating systems with good biocompatibility as evidenced by a minimal or mild tissue reaction. CONCLUSIONS: This study confirms that WE43 magnesium alloy exhibited excellent fracture healing properties before its full degradation without causing any substantial inflammatory reactions in a long-term porcine model. Compared with PLGA implants, magnesium represents a promising new biomaterial with reduced implant sizes and improved mechanical properties to support fracture healing in a load-sharing environment.

    In vitro response of mesenchymal stem cells to biomimetic hydroxyapatite substrates: A new strategy to assess the effect of ion exchange

    J. M. Sadowska, J. Guillem-Marti, M. Espanol, C. Stähli, N. Döbelin, M. -P. Ginebra
    Acta Biomaterialia Volume 76, August 2018, Pages 319-332
    Abstract

    Biomaterials can interact with cells directly, that is, by direct contact of the cells with the material surface, or indirectly, through soluble species that can be released to or uptaken from the surrounding fluids. However, it is difficult to characterise the relevance of this fluid-mediated interaction separately from the topography and composition of the substrate, because they are coupled variables. These fluid-mediated interactions are amplified in the case of highly reactive calcium phosphates (CaPs) such as biomimetic calcium deficient hydroxyapatite (CDHA), particularly in static in vitro cultures. The present work proposes a strategy to decouple the effect of ion exchange from topographical features by adjusting the volume ratio between the cell culture medium and biomaterial (VCM/VB). Increasing this ratio allowed mitigating the drastic ionic exchanges associated to the compositional changes experienced by the material exposed to the cell culture medium. This strategy was validated using rat mesenchymal stem cells (rMSCs) cultured on CDHA and beta-tricalcium phosphate (β-TCP) discs using different VCM/VB ratios. Whereas in the case of β-TCP the cell response was not affected by this ratio, a significant effect on cell adhesion and proliferation was found for the more reactive CDHA. The ionic exchange, produced by CDHA at low VCM/VB, altered cell adhesion due to the reduced number of focal adhesions, caused cell shrinkage and further rMCSs apoptosis. This was mitigated when using a high VCM/VB, which attenuated the changes of calcium and phosphate concentrations in the cell culture medium, resulting in rMSCs spreading and a viability over time. Moreover, rMSCs showed an earlier expression of osteogenic genes on CDHA compared to sintered β-TCP when extracellular calcium fluctuations were reduced.

    Statement of Significance

    Fluid mediated interactions play a significant role in the bioactivity of calcium phosphates. Ionic exchange is amplified in the case of biomimetic hydroxyapatite, which makes the in vitro characterisation of cell-material interactions especially challenging. The present work proposes a novel and simple strategy to explore the mechanisms of interaction of biomimetic and sintered calcium phosphates with mesenchymal stem cells. The effects of topography and ion exchange are analysed separately by modifying the volume ratio between cell culture medium and biomaterial. High ionic fluctuations interfered in the maturation of focal adhesions, hampering cell adhesion and leading to increased apoptosis and reduced proliferation rate.

    Extracellular matrix content and WNT/β-catenin levels of cartilage determine the chondrocyte response to compressive load

    H. Praxenthaler, E. Krämer, M. Weisser, N. Hecht, J. Fischer, T. Grossner, W. Richter
    Biochimica et Biophysica Acta (BBA) - Molecular Basis of DiseaseVolume 1864, Issue 3, March 2018, Pages 851-859
    Abstract

    During osteoarthritis (OA)-development extracellular matrix (ECM) molecules are lost from cartilage, thus changing gene-expression, matrix synthesis and biomechanical competence of the tissue. Mechanical loading is important for the maintenance of articular cartilage; however, the influence of an altered ECM content on the response of chondrocytes to loading is not well understood, but may provide important insights into underlying mechanisms as well as supplying new therapies for OA. Objective here was to explore whether a changing ECM-content of engineered cartilage affects major signaling pathways and how this alters the chondrocyte response to compressive loading.

    Activity of canonical WNT-, BMP-, TGF-β- and p38-signaling was determined during maturation of human engineered cartilage and followed after exposure to a single dynamic compression-episode. WNT/β-catenin- and pSmad1/5/9-levels declined with increasing ECM-content of cartilage. While loading significantly suppressed proteoglycan-synthesis and ACAN-expression at low ECM-content this catabolic response then shifted to an anabolic reaction at high ECM-content. A positive correlation was observed between GAG-content and load-induced alteration of proteoglycan-synthesis. Induction of high β-catenin levels by the WNT-agonist CHIR suppressed load-induced SOX9- and GAG-stimulation in mature constructs. In contrast, the WNT-antagonist IWP-2 was capable of attenuating load-induced GAG-suppression in immature constructs.

    In conclusion, either ECM accumulation-associated or pharmacologically induced silencing of WNT-levels allowed for a more anabolic reaction of chondrocytes to physiological loading. This is consistent with the role of proteoglycans in sequestering WNT-ligands in the ECM, thus reducing WNT-activity and also provides a novel explanation of why low WNT-activity in cartilage protects from OA-development in mechanically overstressed cartilage.

    A nonlinear homogenized finite element analysis of the primary stability of the bone–implant interface

    M. Ovesy, B. Voumard, P. Zysset
    Journal Biomechanics and Modelling in Mechanobiology, 17(5), pp. 1471-1480, 2018
    Abstract

    Stability of an implant is defined by its ability to undergo physiological loading–unloading cycles without showing excessive tissue damage and micromotions at the interface. Distinction is usually made between the immediate primary stability and the long-term, secondary stability resulting from the biological healing process. The aim of this research is to numerically investigate the effect of initial implantation press-fit, bone yielding, densification and friction at the interface on the primary stability of a simple bone–implant system subjected to loading–unloading cycles. In order to achieve this goal, human trabecular bone was modeled as a continuous, elasto-plastic tissue with damage and densification, which material constants depend on bone volume fraction and fabric. Implantation press-fit related damage in the bone was simulated by expanding the drilled hole to the outer contour of the implant. The bone–implant interface was then modeled with unilateral contact with friction. The implant was modeled as a rigid body and was subjected to increasing off-axis loading cycles. This modeling approach is able to capture the experimentally observed primary stability in terms of initial stiffness, ultimate force and progression of damage. In addition, it is able to quantify the micromotions around the implant relevant for bone healing and osseointegration. In conclusion, the computationally efficient modeling approach used in this study provides a realistic structural response of the bone–implant interface and represents a powerful tool to explore implant design, implantation press-fit and the resulting risk of implant failure under physiological loading.

    Reversible photodoping of TiO2 nanoparticles for photochromic applications

    U. Joost, A. Sutka, M. Oja, K. Smits, N. Döbelin, A. Loot, M. Järvekülg, M. Hirsimäki, M. Valden, E. Nõmmiste
    Chem. Mater. 30, pp. 8968-74, 2018
    Abstract

    Observations on the strong photochromic effect of crystalline TiO2 quantum dots (mean size ≈ 4 nm) are presented. The synthesized quantum dots consist of irregularly shaped anatase TiO2 nanoparticles (NPs) and are dispersed in butanol (8% by mass). Obtained NPs exhibit a dramatic photoresponse to UV light, enabling effective transmittance modulation in a broad wavelength range extending from the visible to near-infrared region, and even the thermal black body radiation regime beyond 10 μm. The exceptional photoresponse is attributed to hole-scavenging by butanol, TiO2 self-reduction, injection of electrons to the conduction band, and consequent localized surface plasmon resonances in NPs. The observed optical effect is reversible, and the initial high transmittance state can be restored simply by exposing the NPs to air. The applied NP synthesis route is economic and can be easily scaled for applications such as smart window technologies.

    Changes in surface characteristics of titanium and zirconia after surface treatment with ultraviolet light or non‐thermal plasma

    A. Henningsen, R. Smeets, R. Heuberger, O. T. Jung, H. Hanken, M. Heiland, C. Cacaci, C. Precht
    European Journal of Oral sciences, 126(2), pp. 126-134
    Abstract

    Positive effects of irradiation with ultraviolet (UV) light or treatment with non‐thermal plasma on titanium and zirconia surfaces have been described in various studies. The aim of this study was to assess and compare the changes in the physicochemical surface conditions of titanium and zirconia surfaces after a short treatment with UV light or with non‐thermal plasmas of argon or oxygen. Titanium and zirconia samples with moderately rough surfaces were treated for 12 min either in a UV‐light oven or in a non‐thermal plasma reactor that generates non‐thermal plasmas of oxygen or argon. Changes in surface conditions were assessed by confocal microscopy, dynamic contact angle measurement, and X‐ray photoelectron spectroscopy (XPS). No changes in roughness occurred. Ultraviolet irradiation and non‐thermal plasma significantly increased the wettability of the titanium and zirconia surfaces. X‐ray photoelectron spectroscopy showed an increase of oxygen and a significant decrease of carbon after treatment with either method. Thus, ultraviolet light and non‐thermal plasma were found to be able to improve the chemical surface conditions of titanium and zirconia following a short exposure time. However, further in vitro and in vivo studies are needed to determine the relevance of the results.

    Mechanical Testing of Maximal Shift Scarf Osteotomy with Inside-Out Plating Compared to Classic Scarf Osteotomy With Double Screw Fixation

    L. Bohnert, A. Radeideh, G. Bigolin, E. Gautier, M. Lottenbach
    Journal of Foot and Ankle Surgery, Volume 57, Issue 6, November–December 2018, Pages 1056-1058
    Abstract

    The purpose of the present study was to biomechanically compare the primary stability of our formerly described inside-out plate fixation to the classic double screw fixation for scarf osteotomy in the treatment of hallux valgus. We performed 20 scarf osteotomies on first metatarsal composite bone models. One half were fixed using a double screw technique and the other half using a locking plate inside-out technique. Using a testing device to simulate the physiologic load, the specimen was loaded until failure, and the load at failure, displacement at failure, and work at failure were recorded. The results were compared between the 2 groups and against the findings from intact sawbones. Compared with the intact bone models, the energy absorption was low for both types of osteotomy fixation. Between the 2 fixation groups, the load at failure was greater for plate fixation, although the difference was not statistically significant (p = .051). However, a statistically significant difference was found between both groups comparing work and displacement at failure (p < .001). In conclusion, the formerly described inside-out plating technique is a biomechanically reasonable alternative to screw fixation because of its primary stability after scarf osteotomy for hallux valgus.

    Bisphosphonates reduce biomaterial turnover in healing of critical-size rat femoral defects

    M. Hauser, M. Siegrist, A. Denzer, N. Saulacic, J. Grosjean, M. Bohner, W. Hofstetter
    J Orthop Surg 2018;26(3):1-10
    Abstract

    Treatment of osteoporotic patients with bisphosphonates (BPs) preserves bone mass and microarchitecture. The high prescription rate of the drugs brings about increases in the numbers of fractures and bone defects requiring surgical interventions in these patients. Currently, critical-size defects are filled with biomaterials and healing is supported with bone morphogenetic proteins (BMP). It is hypothesized that BPs interfere with biomaterial turnover during BMP-supported repair of defects filled with β-tricalcium phosphate (βTCP) ceramics. To test this hypothesis, retired breeder rats were ovariectomized (OVX). After 8 weeks, treatment with alendronate (ALN) commenced. Five weeks later, 6 mm diaphyseal femoral defects were applied and stabilized with locking plates. βTCP cylinders loaded with 1 μg and 10 μg BMP2, 10 μg L51P, an inhibitor of BMP antagonists and 1 μg BMP2/10 μg L51P were fitted into the defects. Femora were collected 16 weeks post-implantation. In groups receiving calcium phosphate implants loaded with 10 μg BMP2 and 1 μg BMP2/10 μg L51P, the volume of bone was increased and βTCP was decreased compared to groups receiving implants with 1 μg BMP2 and 10 μg L51P. Treatment of animals with ALN caused a decrease in βTCP turnover. The results corroborate the synergistic effects of BMP2 and L51P on bone augmentation. Administration of ALN caused a reduction in implant turnover, demonstrating the dependence of βTCP removal on osteoclast activity, rather than on chemical solubility. Based on these data, it is suggested that in patients treated with BPs, healing of biomaterial-filled bone defects may be impaired because of the failure to remove the implant and its replacement by authentic bone.

    In vitro study of new combinations for local antibiotic therapy with calcium sulphate – Near constant release of ceftriaxone offers new treatment options

    P. Wahl, K. Rönn, M. Bohner, L. Decosterd, Ch. Meier, M. Schläppi, S. Festa, E. Gautier
    J Bone Jt Infect 2018; 3(4):212-221
    Abstract

    Introduction: Local application of antibiotics provides high concentrations at the site of interest, with minimal systemic toxicity. Carrier materials might help manage dead space. Calcium sulphate (CaSO4) has a dissolution time that only slightly exceeds the usually recommended duration of systemic antibiotic treatments. This in vitro study evaluates compatibility, release kinetics and antibacterial activity of new combinations of antibiotics with CaSO4 as carrier material.

    Methods: CaSO4 pellets added with 8% w/w antibiotic powder were exposed once in phosphate-buffered saline (PBS) solution and once in bovine plasma, in an elution experiment run over 6 weeks at 37 °C. Antibiotic elution was examined at various time points. Concentration was measured by liquid chromatography with tandem mass spectrometry. Antimicrobial activity was checked with an agar diffusion test.

    Results: Piperacillin-tazobactam, ceftazidime, cefepime, and meropenem showed fast reduction of concentration and activity. Flucloxacillin and cefuroxime remained present in relevant concentrations for 4 weeks. Ciprofloxacin, levofloxacin and clindamycin lasted for 6 weeks, but also at cell toxic concentrations. Ceftriaxone showed a near-constant release with only a small reduction of concentration from 130 to 75 mg/l. Elution profiles from PBS and plasma were comparable.

    Conclusion: CaSO4 provides new possibilities in the local treatment of bone and joint infections. Ceftriaxone appears to be of particular interest in combination with CaSO4. Release persists at clinically promising concentrations, and appears to have a depot-like slow release from CaSO4, with only a small reduction in activity and concentration over 6 weeks. To the best of our knowledge, such a particular persistent release never was described before, for any antibiotic in combination with a carrier material for local application.

    Joint academic and industrial efforts towards innovative and efficient solutions for clinical needs

    A. De Pieri, S. Ribeiro, D. Tsiapalis, D. Eglin, M. Bohner, P. Dubruel, Ph. Procter, D. I. Zeugolis, Y. Bayon
    J Mater Sci Mater Med 2018; 29(8):129
    Abstract

    The 4th Translational Research Symposium (TRS) was organised at the annual meeting of the European Society for Biomaterials (ESB) 2017, Athens, Greece, with a focus on ‘Academia—Industry Clusters of Research for Innovation Catalysis’. Collaborations between research institutes and industry can be sustained in several ways such as: European Union (EU) funded consortiums; syndicates of academic institutes, clinicians and industries; funding from national governments; and private collaborations between universities and companies. Invited speakers from industry and research institutions presented examples of these collaborations in the translation of research ideas or concepts into marketable products. The aim of the present article is to summarize the key messages conveyed during these lectures. In particular, emphasis is put on the challenges to appropriately identify and select unmet clinical needs and their translation by ultimately implementing innovative and efficient solutions achieved through joint academic and industrial efforts.

    Comparison of Fixation Techniques for Acetabular Fractures Involving the Anterior Column with Disruption of the Quadrilateral Plate: A Biomechanical Study

    C. May, M. Egloff, A. Butscher, M. J. B. Keel, T. Aebi, K. A. Siebenrock, J. D. Bastian
    JBJS: June 20, 2018 - Volume 100 - Issue 12 - p 1047–1054
    Abstract

    Background: In elderly patients who have sustained an acetabular fracture involving disruption of the quadrilateral plate (QLP), postoperative loading of the joint beyond the level of partial weight-bearing can result in medial redisplacement of the QLP. The purpose of this biomechanical study was to compare the performances of 4 different fixation constructs intended to prevent medial redisplacement of the QLP.

    Methods: Anterior column posterior hemitransverse (ACPHT) fractures with disruption of the QLP were created on synthetic hemipelves (fourth-generation Sawbones models) and subsequently stabilized with (1) a 12-hole plate bridging the QLP (Group 1), (2) the plate with added periarticular screws along the QLP (Group 2), (3) the plate combined with an infrapectineal buttress plate (Group 3), or (4) the plate with the added periarticular screws as well as the buttress plate (Group 4). The point of load application on the acetabulum was defined to be the same as the point of application of maximum vertical hip contact force during normal walking. Loads were applied to simulate either partial weight-bearing (20 cycles, from 35 to 350 N) or inadvertent supraphysiologic loads (linearly increasing loads until the onset of failure, defined as fragment displacement of >3 mm). A universal testing machine was synchronized with a digital image correlation system to optically track redisplacement at the QLP. The level of significance was set at p < 0.05.

    Results: During experimental simulation of partial weight-bearing, maximum fracture step openings never exceeded 2 mm. During simulation of inadvertent supraphysiologic load, the median load to failure was higher (p < 0.05) in Group 2 (962 N; range, 798 to 1,000 N) and Group 4 (985 N; range, 887 to 1,000 N) compared with Group 1 (445 N; range, 377 to 583 N) and Group 3 (671 N; range, 447 to 720 N).

    Conclusions: All 4 fixation constructs performed in an acceptable manner on testing with simulated partial weight-bearing. Only additional periarticular screws along the QLP increased the fixation strength.

    Clinical Relevance: Redisplacement of the QLP resulting in an incongruency of the hip joint has been associated with poor long-term outcomes. Within the constraints of this study, periarticular long screws were superior to infrapectineal buttress plates in preventing medial redisplacement of the QLP.

    Absorbable mineral nanocomposite for biomedical applications: Influence of homogenous fiber dispersity on mechanical properties

    E. Mulky, K. Maniura-Weber, M. Frenz, G. Fortunato, R. Luginbuehl
    J Biomed Mater Res Part A: 106A: 850–857, 2018
    Abstract

    Electrospun micro- and nanosized fibers are frequently used as reinforcing elements in low temperature ceramic composites for biomedical applications. Electrospinning of fibers yield, however, not individual fibers, but rather fiber-mats that are difficult to separate. Most investigations have been performed on diced mats and highly nonhomogenous composites. We examined the influence of dispersed electrospun single micro- and nanometer fibers on the mechanical properties of calcium phosphate cement composites. Absorbable poly-l-lactic-acid was electrospun yielding fibers with diameters of 244 ± 78 nm, named nanofibers (NF), and 1.0 ± 0.3 μm, named microfibers (MF). These fibers were cut using a particle assisted ultrasonication process and dispersed with hydroxyapatite nanoparticles and composites of low (5%) and high (30%) NF/MF content were engineered. The homogeneity of the fiber distribution was investigated by analyzing fracture areas regarding the number of fibers and Voronoi area size distribution. Variation of fiber distribution was significantly lower in the NF group as compared to the MF group. For composites containing 5% NF (V/V), an eightfold increase in the compressive fracture strength, and for the 30% NF (V/V) a threefold increase compared was measured. The composite containing 5% NF was identified as optimal regarding fiber distribution and strength. Our new method of engineering these composites allows for high volume fractions of NF with low variation in fiber distribution to be incorporated into composites, and shows the importance of using single filaments as reinforcing agents.

    Global chondrocyte gene expression after a single anabolic loading period: Time evolution and re-inducibility of mechano-responses

    S. Scholtes, E. Krämer, M. Weisser, W. Roth, R. Luginbühl, T. Grossner, W. Richter
    Journal of Cellular Physiology, Volume 233, Issue 1, January 2018, Pages 699–711
    Abstract

    Aim of this study was a genome-wide identification of mechano-regulated genes and candidate pathways in human chondrocytes subjected to a single anabolic loading episode and characterization of time evolution and re-inducibility of the response. Osteochondral constructs consisting of a chondrocyte-seeded collagen-scaffold connected to β-tricalcium-phosphate were pre-cultured for 35 days and subjected to dynamic compression (25% strain, 1 Hz, 9 × 10 min over 3 hr) before microarray-profiling was performed. Proteoglycan synthesis was determined by 35S-sulfate-incorporation over 24 hr. Cell viability and hardness of constructs were unaltered by dynamic compression while proteoglycan synthesis was significantly stimulated (1.45-fold, p = 0.016). Among 115 significantly regulated genes, 114 were up-regulated, 48 of them ≥ twofold. AP-1-relevant transcription factors FOSB and FOS strongly increased in line with elevated ERK1/2-phosphorylation and rising MAP3K4 expression. Expression of proteoglycan-synthesizing enzymes CHSY1 and GALNT4 was load-responsive as were factors associated with the MAPK-, TGF-β-, calcium-, retinoic-acid-, Wnt-, and Notch-signaling pathway which were significantly upregulated SOX9, and BMP6 levels rose significantly also after multiple loading episodes at daily intervals even at the 14th cycle with no indication for desensitation. Canonical pSmad2/3 and pSmad1/5/9-signaling showed no consistent regulation. This study associates novel genes with mechanoregulation in chondrocytes, raising SOX9 protein levels with anabolic loading and suggests that more pathways than so far anticipated apparently work together in a complex network of stimulators and feedback-regulators. Upregulation of mechanosensitive indicators extending differentially into the resting time provides crucial knowledge to maximize cartilage matrix deposition for the generation of high-level cartilage replacement tissue.

    Multimodal analysis of in vivo resorbable CaP bone substitutes by combining histology, SEM, and microcomputed tomography data

    A. Sweedy, M. Bohner, G. Baroud
    J Biomed Mater Res Part B: Appl Biomater, 106B: 1567–1577, 2018
    Abstract

    This study introduced and demonstrated a new method to investigate the repair process of bone defects using micro- and macroporous beta-tricalcium phosphate (β-TCP) substitutes. Specifically, the new method combined and aligned histology, SEM, and preimplantation microcomputed tomography (mCT) data to accurately characterize tissue phases found in biopsies, and thus better understand the bone repair process. The results included (a) the exact fraction of ceramic remnants (CR); (b) the fraction of ceramic resorbed and substituted by bone (CSB); and (c) the fraction of ceramic resorbed and not substituted by bone (CNSB). The new method allowed in particular the detection and quantification of mineralized tissues within the 1–10 µm micropores of the ceramic (“micro-bone”). The utility of the new method was demonstrated by applying it on biopsies of two β-tricalcium phosphate bone substitute groups with two differing macropore sizes implanted in an ovine model for 6 weeks. The total bone deposition and ceramic resorption of the two substitute groups, having macropore sizes of 510 and 1220 μm, were 25.1 ± 8.1% and 67.5 ± 3.2%, and 24.4 ± 4.1% and 61.4 ± 6.5% for the group having the larger pore size.

    Photofunctionalization and non-thermal plasma activation of titanium surfaces

    A. Henningsen, R. Smeets, P. Hartjen, O. Heinrich, R. Heuberger, M. Heiland, C. Precht, C. Cacaci
    Clinical Oral Investigations: March 2018, Volume 22, Issue 2, pp 1045–1054
    Abstract

    Objective

    The aim of this study was to compare UV light and non-thermal plasma (NTP) treatment regarding the improvement of physical material characteristics and cell reaction on titanium surfaces in vitro after short-term functionalization.

    Materials and methods

    Moderately rough (Ra 1.8–2.0 μm) sandblasted and acid-etched titanium disks were treated by UV light (0.05 mW/cm2 at λ = 360 nm and 2 mW/cm2 at λ = 250 nm) or by NTP (24 W, -0.5 mbar) of argon or oxygen for 12 min each. Surface structure was investigated by scanning electron microscopy, confocal microscopy and X-ray photoelectron spectroscopy (XPS). Hydrophilicity was assessed by dynamic contact angle measurement. Cell attachment, viability, cell proliferation and cytotoxicity were assessed in vitro using murine osteoblast-like cells.

    Results

    UV irradiation or NTP treatment of titanium surfaces did not alter the surface structure. XPS analysis revealed a significantly increased oxidation of the surface and a decrease of carbon after the use of either method. NTP and UV light led to a significant better cell attachment of murine osteoblasts; significantly more osteoblasts grew on the treated surfaces at each time point (p < 0.001).

    Conclusions

    UV light as well as NTP modified the surface of titanium and significantly improved the conditions for murine osteoblast cells in vitro. However, results indicate a slight advantage for NTP of argon and oxygen in a short time interval of surface functionalization compared to UV.

    Clinical relevance

    UV light and NTP are able to improve surface conditions of dental implants made of titanium.

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    Publikationen 2017

    Facile synthesis of magnetically separable CoFe2O4/Ag2O/Ag2CO3 nanoheterostructures with high photocatalytic performance under visible light and enhanced stability against photodegradation

    A. Sutka, N. Doebelin, U. Joost, K. Smits, V. Kisand, M. Maiorov, K. Kooser, M. Kook, R. F. Duarte, T. Käämbre
    Journal of Environmental Chemical Engineering, 5(4), pp 3455-3462, 2017
    Abstract

    We have developed magnetically separable and reasonably stable visible light active photocatalysts containing CoFe2O4 and mixture of Ag2O/Ag2CO3 nanoheterostructures. Obtained ternary nanoheterostructures outperform previously reported magnetically separable visible light photocatalysts, showing one of the highest visible light photocatalytic dye degradation activities in water by a magnetically separable photocatalyst. Photocatalytically active part is Ag2O/Ag2CO3 whereas the CoFe2O4 mainly has stabilizing and magnetic separation functions. The Ag2CO3 phase junction on Ag2O nanoparticle surface were obtained by straightforward phase transformation from silver oxide to silver carbonate in air due to ambient CO2. The phase transformation was followed using X-ray diffraction (XRD), and hard X-ray photoelectron spectroscopy (HAXPES) measurements.

    Particles and Ions Generated in Total Hip Joint Prostheses: In Vitro Wear Test Results of UHMWPE and XLPE Acetabular Components

    H. Zohdi, B. Andreatta, R. Heuberger
    Tribol Lett (2017) 65:92
    Abstract

    The accurate and detailed characterization of wear particles and ions released from total hip joint prostheses is essential to understand the cause and development of osteolysis, aseptic loosening and hypersensitivity. In this in vitro research, the wear particles and ion release of 22 different test liquids from hip simulator studies were investigated. Wear particles generated from acetabular components made of ultra-high-molecular-weight polyethylene (UHMWPE) or cross-linked polyethylene containing vitamin E (XLPE) were compared using scanning electron microscopy (SEM) and laser diffraction. Additionally, the effect of running-in versus steady-state, accelerated ageing, head materials and calcium sulphate third-body particles on the morphology and size of the created debris was investigated. The Fe, Ni, Mn, Nb, Co, Mo and Al ions released from femoral heads made of stainless steel, CoCrMo and alumina ceramic were analysed using inductively coupled plasma mass spectrometry. The combination of SEM and laser diffraction to analyse both the morphology and the particle-size distributions of the polyethylene wear particles was very powerful. The wear particles were predominantly in the submicron range and globular, with occasional fibrils. The size distributions of the UHMWPE and XLPE particles were similar; however, more fibrils were observed among the UHMWPE particles. The average particle size decreased for most samples in the steady-state phase compared to the running-in. The accelerated ageing and the presence of third-body particles generally caused larger UHMWPE wear particles only. Increasing the size of the stainless steel femoral heads led to an increase in the ion level too.

    Characterization and distribution of mechanically competent mineralized tissue in micropores of β-tricalcium phosphate bone substitutes

    M. Bohner, G. Baroud, A. Bernstein, N. Döbelin, L. Galea, B. Hesse, R. Heuberger, S. Meille, P. Michel, B. von Rechenberg, J. Sague, H. Seeherman
    Materals Today, Vol. 20, Issue 3, April 2017, Pages 106-115
    Abstract

    Although bone formation around and within implants has been intensively studied, the role of pores and pore geometry is still debated. Notwithstanding studies reporting the formation of bone and bone components within pores as small as a few micrometers (‘micropores’), bone ingrowth is believed to only occur in pores larger than 100 μm (‘macropores’). A thorough analysis of 10 different porous β-tricalcium phosphate cylinders (Ø: 8 mm; L: 13 mm) implanted for 2–24 weeks in an ovine model demonstrates ingrowth of mineralized tissue (MT) in pores as small as 1 μm. This tissue contained calcium phosphate, collagen, and interconnected cells. It formed within the first 3–4 weeks of implantation, extended over several hundred micrometers within the ceramic, and contributed to the majority of the early MT formation (including bone) in the defect. The indentation stiffness of the MT-ceramic composite was significantly higher than that of bone and MT-free ceramic. The presented results substantiate the importance of micropores for optimal bone healing, particularly at early implantation times.

    A novel method for segmentation and aligning the pre- and post-implantation scaffolds of resorbable calcium phosphate bone substitutes

    A. Sweedy, M. Bohner, G. H. van Lenthe, G. Baroud
    Acta Biomaterialia, May 2017; 54:441-453
    Abstract

    Micro-computed tomography (microCT) is commonly used to characterize the three-dimensional structure of bone graft scaffolds before and after implantation in order to assess changes occurring during implantation. The accurate processing of the microCT datasets of explanted β-tricalcium phosphate (β-TCP) scaffolds poses significant challenges because of (a) the overlap in the grey values distribution of ceramic remnants, bone, and soft tissue, and of (b) the resorption of the bone substitute during the implantation. To address those challenges, this article introduces and rigorously validates a new processing technique to accurately distinguish these three phases found in the explanted β-TCP scaffolds. Specifically, the microCT datasets obtained before and after implantation of β-TCP scaffolds were aligned in 3D, and the characteristic grey value distributions of the three phases were extracted, thus allowing for (i) the accurate differentiation between these three phases (ceramic remnants, bone, soft tissue), and additionally for (ii) the localization of the defect site in the post-implantation microCT dataset. Using the similarity matrix, a 94±1% agreement was found between algorithmic results and the visual assessment of 556,800 pixels. Moreover, the comparison of the segmentation results of the same microCT and histology section further confirmed the validity of the present segmentation algorithm. This new technique could lead to a more common use of microCT in analyzing the complex 3D processes and to a better understanding of the biological processes occurring after the implantation of ceramic bone graft substitutes.

    STATEMENT OF SIGNIFICANCE:

    Calcium-phosphate scaffolds are being increasingly used to repair critical bone defects. Methods for the accurate characterization of the repair process are still lacking. The present study introduced and validated a novel image-processing technique, using micro-computed tomography (mCT) datasets, to investigate material phases present in biopsies. Specifically, the new method combined mCT datasets from the scaffold before and after implantation to access the characteristic data of the ceramic for more accurate analysis of bone biopsies, and as such to better understand the interactions of the scaffold design and the bone repair process.

    Effect of sex-hormone levels, sex, body mass index and other host factors on human craniofacial bone regeneration with bioactive tricalcium phosphate grafts

    C. Knabe, A. Mele, P. H. Kann, B. Peleska, D. Adel-Khattab, H. Renz, A. Reuss, M. Bohner, M. Stiller
    Biomaterials, pp 123:48-62, 2017
    Abstract

    Little is known regarding the associations between sex-hormone levels, sex, body mass index (BMI), age, other host factors and biomaterial stimulated bone regeneration in the human craniofacial skeleton. The aim of this study was to elucidate the associations between these factors and bone formation after sinus floor augmentation procedures (SFA) utilizing a bioactive tricalcium phosphate (TCP) bone grafting material. We conducted a prospective study in a human population in which 60 male and 60 female participants underwent SFA and dental implant placement using a staged approach. BMI as well as levels of serum estradiol (E2), total testosterone (TT), and the free androgen index (FAI) were measured by radioimmunoassay and electrochemoluminescent-immunoassay. At implant placement, 6 months after SFA, bone biopsy specimens were harvested for hard tissue histology, the amount of bone formation was evaluated by histomorphometry and immunohistochemical analysis of osteogenic marker expression. The Wilcoxon rank-sum U test, Spearman correlations and linear regression analysis were used to explore the association between bone formation and BMI, hormonal and other host factors. BMI and log E2 were significantly positively associated with bone formation in male individuals (p < 0.05). Histomorphometry revealed trends toward greater bone formation and osteogenic marker expression with non-smokers compared to smokers. In male patients, higher E2 levels and higher BMI enhanced TCP stimulated craniofacial i.e. intramembranous bone repair.

    Composite material consisting of microporous β-TCP ceramic and alginate for delayed release of antibiotics

    M. Seidenstuecker, J. Ruehe, N. P. Suedkamp, A. Serr, A. Wittmer, M. Bohner, A. Bernstein, H. O. Mayr
    Acta Biomaterialia pp 51:433-46, 2017
    Abstract

    Objective

     

    The aim of this study was to produce a novel composite of microporous β-TCP filled with alginate and Vancomycin (VAN) to prolong the release behavior of the antibiotic for up to 28 days.

    Material and methods

    Using the flow chamber developed by the group, porous ceramics in a directional flow were filled with alginates of different composition containing 50 mg/mL of antibiotics. After cross-linking the alginate with calcium ions, incubation took place in 10 mL double-distilled water for 4 weeks at 37 °C. At defined times (1, 2, 3, 6, 9, 14, 20 and 28 days), the liquid was completely exchanged and analyzed by capillary zone electrophoresis and microtiter trials. For statistical purposes, the mean and standard deviation were calculated and analyzed by ANOVA.

    Results

    The release of VAN from alginate was carried out via an external calcium source over the entire period with concentrations above the minimal inhibitory concentration (MIC). The burst release measured 35.2 ± 1.5%. The release of VAN from alginate with an internal calcium source could only be observed over 14 days. The burst release here was 61.9 ± 4.3%. The native alginate’s burst release was 54.1 ± 7.8%; that of the sterile alginate 40.5 ± 6.4%. The microtiter experiments revealed efficacy over the entire study period for VAN. The MIC value was determined in the release experiments as well in a range of 0.5–2.0 μg/mL against Staphylococcus aureus.

    Statement of Significance

    Drug release systems based on β-TCP and hydrogels are well documented in literature. However, in all described systems the ceramic, as granule or powder, is inserted into a hydrogel. In our work, we do the opposite, a hydrogel which acts as reservoir for antibiotics is placed into a porous biodegradable ceramic. Eventually, this system should be applied as treatment of bone infections. Contrary to the “granule in hydrogel” composites it has the advantage of mechanical stability. Thus, it can take over functions of the bone during the healing process. For a quicker translation from our scientific research into clinical use, only FDA approved materials were used in this work.

    Low metallic wear of dynamic intraligamentary stabilization

    Ch. May, B. Gueorguiev, R. Heuberger, J. Sague, Ch. Gross, Ph. Henle, D. Delfosse, J. Häberli
    Tribology International, Volume 109, May 2017, Pages 217-221
    Abstract

    Abstract Dynamic Intraligamentary Stabilization (DIS) represents a treatment option for acute anterior cruciate ligament ruptures. The device used for DIS consists of a polyethylene braid and a metallic spring system, allowing the remnants of the ligament to recombine in a stabilized position over the self-healing period. This work addresses the metallic wear generated thereby. A cadaveric study was carried out with n=8 knees over 50'000 cycles, along with a control group to validate the cleaning and assembly process. Gravimetric analysis yielded a total wear of (0.28±0.35)mg for the entire implant. 50% of the wear originated from the bush and 46% from the clamping element. In a worst case scenario, a total wear of 1.7 mg would result during the functional lifetime.

    Surrogate Outcome Measures of In Vitro Osteoclast Resorption of β Tricalcium Phosphate

    S. A. Clarke, J. Martin, J. Nelson, J. -C. Hornez, M. Bohner, N. Dunne, F. Buchanan
    Advanced Healthcare Materials Volume 6, Issue 1 January 11, 2017
    Abstract

    Introduction of porosity to calcium phosphate scaffolds for bone repair has created a new challenge when measuring bioresorption in vitro, rendering traditional outcome measures redundant. The aim of this study is to identify a surrogate endpoint for use with 3D scaffolds. Murine RAW 264.7 cells are cultured on dense discs of β-tricalcium phosphate in conditions to stimulate osteoclast (OC) formation. Multinucleated OCs are visible from day 6 with increases at days 8 and 10. Resorption pits are first observed at day 6 with much larger pits visible at days 8, 10, and 12. The concentration of calcium ions in the presence of cells is significantly higher than cell-free cultures at days 3 and 9. Using linear regression analysis, Ca ion release could account for 35.9% of any subsequent change in resorption area. The results suggest that Ca ion release is suitable to measure resorption of a beta-tricalcium phosphate ceramic substrate in vitro. This model could replace the more accepted resorption pit assay in circumstances where quantification of pits is not possible, e.g., when characterizing 3D tissue engineered bone scaffolds.

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    Publikationen 2016

    Hydrogen-substituted β-tricalcium phosphate synthesized in organic media

    Ch. Stähli, J. Thüring, L. Galea, S. Tadier, M. Bohner, N. Döbelin
    Acta Crystallographica Section B B72:875-884, 2016
    Abstract

    β-Tricalcium phosphate (β-TCP) platelets synthesized in ethylene glycol offer interesting geometries for nano-structured composite bone substitutes but were never crystallographically analyzed. In this study, powder X-ray diffraction and Rietveld refinement revealed a discrepancy between the platelet structure and the known β-TCP crystal model. In contrast, a model featuring partial H for Ca substitution and the inversion of P1O4 tetrahedra, adopted from the whitlockite structure, allowed for a refinement with minimal misfits and was corroborated by HPO42− absorptions in Fourier-transform IR spectra. The Ca/P ratio converged to 1.443 ± 0.003 (n = 36), independently of synthesis conditions. As a quantitative verification, the platelets were thermally decomposed into hydrogen-free β-TCP and β-calcium pyrophosphate which resulted in a global Ca/P ratio in close agreement with the initial β-TCP Ca/P ratio (ΔCa/P = 0.003) and with the chemical composition measured by inductively coupled plasma (ΔCa/P = 0.003). These findings thus describe for the first time a hydrogen-substituted β-TCP structure, i.e. a Mg-free whitlockite, represented by the formula Ca21 − x(HPO4)2x(PO4)14 − 2x, where x = 0.80 ± 0.04, and may have implications for resorption properties of bone regenerative materials.

    Effect of cobalt doping on the mechanical properties of ZnO nanowires

    M. Vahtrus, A. Šutka, B. Polyakov, S. Oras, M. Antsov, N. Döbelin, R. Lohmus, E. Nõmmiste, S. Vlassov
    Materials Characterization 121, pp. 40-47, 2016
    Abstract

    n this work, we investigate the influence of doping on the mechanical properties of ZnO nanowires (NWs) by comparing the mechanical properties of pure and Co-doped ZnO NWs grown in similar conditions and having the same crystallographic orientation [0001]. The mechanical characterization included three-point bending tests made with atomic force microscopy and cantilever beam bending tests performed inside scanning electron microscopy. It was found that the Young's modulus of ZnO NWs containing 5% of Co was approximately a third lower than that of the pure ZnO NWs. Bending strength values were comparable for both materials and in both cases were close to theoretical strength indicating high quality of NWs. Dependence of mechanical properties on NW diameter was found for both doped and undoped ZnO NWs.

    Effect of niobium onto the tribological behavior of cathodic arc deposited Nb–Ti–N coatings

    D. D. La Grange, N. Goebbels, A. Santana, R. Heuberger, T. Imwinkelried, L. Eschbach, A. Karimi
    Wear Vol. 368-369, pp 60-69, 2016
    Abstract

    This investigation addresses a need for higher quality surfaces and wear resistance of coatings used on load bearing medical implants. Multilayered cathodic arc deposited coatings are candidates for such applications and were the subject of this study. Nb–Ti–N coatings were deposited by cathodic arc using TiNb compound cathodes. The microstructure and properties of the coatings were characterized using XRD, TEM/STEM, EDS, nanoindentation, scratch tests and pin-on-disc testing. Throughout the coating, macroparticles consisting of a Nb rich core and a nitrided titanium porous shell were evidenced by STEM and EDS. It was shown that inhomogeneities related with the soft and malleable metallic Nb inclusions alter the tribological behavior of the coatings. The underlying mechanism of wear in hip-simulator test liquid against UHMWPE was investigated. During pin-on-disc tests, the top layers of the coatings were removed and the embedded niobium droplets became visible. The wear of UHMWPE during pin-on-disks tests was increased on Nb–Ti–N counter surfaces compared to the wear of UHMWPE on TiN itself. It is inferred that the wear of the coatings is initiated by the growth discontinuities and pores around the Nb droplets. The debris released from the coating acts as third body wear particles, grinds the remaining coating and causes the wear of UHMWPE pins.

    Innovating in the Medical Device Industry - Challenges & Opportunities. ESB 2015 Translational Research Symposium

    Y. Bayon, M. Bohner, D. Eglin, P. Procter, R. G. Richards, J. Weber, D. I. Zeugolis
    J Mater Sci Mater Med 27, pp. 144, 2016
    Abstract

    The European Society for Biomaterials 2015 Translational Research Symposium focused on 'Innovating in the Medical Device Industry - Challenges & Opportunities' from different perspectives, i.e., from a non-profit research organisation to a syndicate of small and medium-sized companies and large companies. Lecturers from regulatory consultants, industry and research institutions described the innovation process and regulatory processes (e.g., 510K, PMA, combination product) towards market approval. The aim of the present article is to summarise and explain the main statements made during the symposium, in terms of challenges and opportunities for medical device industries, in a constantly changing customer and regulatory environment.

    Controlled release of NELL-1 protein from chitosan-modified ATCP particles

    Y. Zhang, R. Dong, Y. Park, M. Bohner, X. Zhang, K. Ting, C. Soo, B. M. Wu
    International Journal of Pharmaceutics 511, pp. 79-89, 2016
    Abstract

    NEL-like molecule-1 (NELL-1) is a novel osteogenic protein that showing high specificity to osteochondral cells. It was widely used in bone regeneration research by loading onto carriers such as tricalcium phosphate (TCP) particles. However, there has been little research on protein controlled release from this material and its potential application. In this study, TCP was first modified with a hydroxyapatite coating followed by a chitosan coating to prepare chitosan/hydroxyapatite-coated TCP particles (Chi/HA-TCP). The preparation was characterized by SEM, EDX, FTIR, XRD, FM and Zeta potential measurements. The NELL-1 loaded Chi/HA-TCP particles and the release kinetics were investigated in vitro. It was observed that the Chi/HA-TCP particles prepared with the 0.3% (wt/wt) chitosan solution were able to successfully control the release of NELL-1 and maintain a slow, steady release for up to 28 days. Furthermore, more than 78% of the loaded protein's bioactivity was preserved in Chi/HA-TCP particles over the period of the investigation, which was significantly higher than that of the protein released from hydroxyapatite coated TCP (HA-TCP) particles. Collectively, this study suggests that the osteogenic protein NELL-1 showed a sustained release pattern after being encapsulated into the modified Chi/HA-TCP particles, and the NELL-1 integrated composite of Chi/HA-TCP showed a potential to function as a protein delivery carrier and as an improved bone matrix for use in bone regeneration research.

    In vivo degradation of a new concept of magnesium-based rivet-screws in the minipig mandibular bone

    B. Schaller, N. Saulacic, S. Beck, Th. Imwinkelried, B. T. Goh, K. Nakahara, W. Hofstetter, T. Iizuka
    Materials Science and Engineering C 69, pp 247-254, 2016
    Abstract

    Self-tapping of magnesium screws in hard bone may be a challenge due to the limited torsional strength of magnesium alloys in comparison with titanium. To avoid screw failure upon implantation, the new concept of a rivet-screw was applied to a WE43 magnesium alloy. Hollow cylinders with threads on the outside were expanded inside drill holes of minipig mandibles. During the expansion with a hexagonal mandrel, the threads engaged the surrounding bone and the inside of the screw transformed into a hexagonal screw drive to allow further screwing in or out of the implant. The in vivo degradation of the magnesium implants and the performance of the used coating were studied in a human standard-sized animal model. Four magnesium alloy rivet-screws were implanted in each mandible of 12 minipigs. Six animals received the plasmaelectrolytically coated magnesium alloy implants; another six received the uncoated magnesium alloy rivet-screws. Two further animals received one titanium rivet-screw each as control. In vivo radiologic examination was performed at one, four, and eight weeks. Euthanasia was performed for one group of seven animals (three animals with coated, three with uncoated magnesium alloy implants and one with titanium implant) at 12 weeks and for the remaining seven animals at 24 weeks. After euthanasia, micro-computed tomography and histological examination with histomorphometry were performed. Significantly less void formation as well as higher bone volume density (BV/TV) and bone-implant contact area (BIC) were measured around the coated implants compared to the uncoated ones. The surface coating was effective in delaying degradation despite plastic deformation. The results showed potential for further development of magnesium hollow coated screws for bone fixation.

    The Effects of Crystal Phase and Particle Morphology of Calcium Phosphates on Proliferation and Differentiation of Human Mesenchymal Stromal Cells

    Ch. Danoux, D. Pereira, N. Döbelin, Ch. Stähli, J. Barralet, C. van Blitterswijk, P. Habibovic
    Advanced Healthcare Materials 5(14), pp. 1775-1785, 2016
    Abstract

    Calcium phosphate (CaP) ceramics are extensively used for bone regeneration; however, their clinical performance is still considered inferior to that of patient's own bone. To improve the performance of CaP bone graft substitutes, it is important to understand the effects of their individual properties on a biological response. The aim of this study is to investigate the effects of the crystal phase and particle morphology on the behavior of human mesenchymal stromal cells (hMSCs). To study the effect of the crystal phase, brushite, monetite, and octacalcium phosphate (OCP) are produced by controlling the precipitation conditions. Brushite and monetite are produced as plate-shaped and as needle-shaped particles, to further investigate the effect of particle morphology. Proliferation of hMSCs is inhibited on OCP as compared to brushite and monetite in either morphology. Brushite needles consistently show the lowest expression of most osteogenic markers, whereas the expression on OCP is in general high. There is a trend toward a higher expression of the osteogenic markers on plate-shaped than on needle-shaped particles for both brushite and monetite. Within the limits of CaP precipitation, these data indicate the effect of both crystal phase and particle morphology of CaPs on the behavior of hMSCs.

    Full-field Calcium K-Edge X-ray Absorption Near-Edge Spectroscopy on Cortical Bone at the Micron-Scale: Polarization Effects Reveal Mineral Orientation

    B. Hesse, M. Salome, H. Castillo-Michel, M. Cotte, B. Fayard, Ch. Sahle, W. De Nolf, J. Hradilova, A. Masic, B. Kanngiesser, M. Bohner, P. Varga, K. Raum, S. Schrof
    Analytical Chemistry 88(7), pp. 3826–3835, 2016
    Abstract

    Here, we show results on X-ray absorption near edge structure spectroscopy in both transmission and X-ray fluorescence full-field mode (FF-XANES) at the calcium K-edge on human bone tissue in healthy and diseased conditions and for different tissue maturation stages. We observe that the dominating spectral differences originating from different tissue regions, which are well pronounced in the white line and postedge structures are associated with polarization effects. These polarization effects dominate the spectral variance and must be well understood and modeled before analyzing the very subtle spectral variations related to the bone tissue variations itself. However, these modulations in the fine structure of the spectra can potentially be of high interest to quantify orientations of the apatite crystals in highly structured tissue matrices such as bone. Due to the extremely short wavelengths of X-rays, FF-XANES overcomes the limited spatial resolution of other optical and spectroscopic techniques exploiting visible light. Since the field of view in FF-XANES is rather large the acquisition times for analyzing the same region are short compared to, for example, X-ray diffraction techniques. Our results on the angular absorption dependence were verified by both site-matched polarized Raman spectroscopy, which has been shown to be sensitive to the orientation of bone building blocks and by mathematical simulations of the angular absorbance dependence. As an outlook we further demonstrate the polarization based assessment of calcium-containing crystal orientation and specification of calcium in a beta-tricalcium phosphate (β-Ca3(PO4)2 scaffold implanted into ovine bone. Regarding the use of XANES to assess chemical properties of Ca in human bone tissue our data suggest that neither the anatomical site (tibia vs jaw) nor pathology (healthy vs necrotic jaw bone tissue) affected the averaged spectral shape of the XANES spectra.

    Ag sensitized TiO2 and NiFe2O4 three-component nanoheterostructures: Synthesis, electronic structure and strongly enhanced visible light photocatalytic activity

    A. Šutka, T. Käämbre, R. Pärna, N. Döbelin, M. Vanags, K. Smits, V. Kisand
    RSC Advances 6(23):18834-18842, 2016
    Abstract

    This study reports on the synthesis and characterisation of two- and three-component visible light active photocatalytic nanoparticle heterostructures, based on TiO2 and NiFe204 and sensitized with Ag. We observe that a Ag content as small as 1 at% in the TiO2/NiFe204 heterostructure increases by more than an order of magnitude the rate constant for the visible light photocatalytic process. We rationalise this in terms of the measured structure and electronic structure data of the binary and ternary combinations of the component materials and focus on details, which show that an optimised deposition sequence is vital for attaining high values of photocatalytic efficiency, because the charge transfer across the interfaces appears to be sensitive to where the Ag is loaded in the heterostructure. The overall higher visible light photocatalytic activity of the TiO2/Ag/NiFe204 heterostructure was observed and is attributed to enhanced charge carrier separation efficiency and migration via vectorial electron transfer.

    In vivo degradation of magnesium plate/screw osteosynthesis implant systems: Soft and hard tissue response in a calvarial model in miniature pigs

    B. Schaller, N. Saulacic, Th. Imwinkelried, S. Beck, E. W. Y. Liu, J. Gralla, K. Nakahara, W. Hofstetter, T. Iizuka
    Journal of Cranio-Maxillofacial Surgery 44 (3), pp 309-317, 2016
    Abstract

    Biodegradable magnesium plate/screw osteosynthesis systems were implanted on the frontal bone of adult miniature pigs. The chosen implant geometries were based on existing titanium systems used for the treatment of facial fractures. The aim of this study was to evaluate the in vivo degradation and tissue response of the magnesium alloy WE43 with and without a plasma electrolytic surface coating. Of 14 animals, 6 received magnesium implants with surface modification (coated), 6 without surface modification (uncoated), and 2 titanium implants. Radiological examination of the skull was performed at 1, 4, and 8 weeks post-implantation. After euthanasia at 12 and 24 weeks, X-ray, computed tomography, and microfocus computed tomography analyses and histological and histomorphological examinations of the bone/implant blocks were performed. The results showed a good tolerance of the plate/screw system without wound healing disturbance. In the radiological examination, gas pocket formation was found mainly around the uncoated plates 4 weeks after surgery. The micro-CT and histological analyses showed significantly lower corrosion rates and increased bone density and bone implant contact area around the coated screws compared to the uncoated screws at both endpoints. This study shows promising results for the further development of coated magnesium implants for the osteosynthesis of the facial skeleton.

    Calcium phosphates in biomedical applications: materials for the future?

    W. Habraken, P. Habibovic, M. Epple, M. Bohner
    Materals Today 19(2): 69-87, 2016
    Abstract

    Our populations are aging. Some experts predict that 30% of hospital beds will soon be occupied by osteoporosis patients. Statistics show that 20% of patients suffering from an osteoporotic hip fracture do not survive the first year after surgery, all this showing that there is a tremendous need for better therapies for diseased and damaged bone. Human bone consists for about 70% of calcium phosphate (CaP) mineral, therefore CaPs are the materials of choice to repair damaged bone. To do this successfully, the process of CaP biomineralization and the interaction of CaPs and biological environment in the body need to be fully understood. First commercial CaP bone graft substitutes were launched 40 years ago, and they are currently often regarded as ‘old biomaterials’ or even as an ‘obsolete’ research topic. Some even talk about ‘stones’. The aim of this manuscript is to highlight the tremendous improvements achieved in CaP materials research in the past 15 years, in particular in the field of biomineralization, as carrier for gene or ion delivery, as biologically active agent, and as bone graft substitute. Besides an outstanding biological performance, CaPs are easily and inexpensively produced, are safe, and can be relatively easily certified for clinical use. As such, CaP materials have won their spurs, but they also offer a great promise for the future.

    Influence of Mg-doping, calcium pyrophosphate impurities and cooling rate on the allotropic α↔β-tricalcium phosphate phase transformations

    P. M. C. Torres, J. Abrantes, A. Kaushal, S. Pina, N. Döbelin, M. Bohner, J. M. F. Ferreira
    Journal of the European Ceramic Society, 36:817-27, 2016
    Abstract

    Alpha and beta-tricalcium phosphates are allotropic phases which play a very important role as bone graft substitutes, namely in calcium phosphate cements. Despite extensive research efforts, contradictory reports exist on the importance of quenching for maintaining α-TCP purity. The role of calcium pyrophosphate impurities derived from a certain calcium-deficiency, hydroxyapatite impurities derived from calcium excess, and various ionic substitutions on thermal stability of these phases was not yet fully disclosed. The present work reports on the kinetics of α ↔ β-TCP phase transformations of calcium-deficient TCP powders with different Mg-doping extents (0–5 mol%) prepared by precipitation. Mg clearly enhanced the thermal stability of β-TCP. The effect of cooling rate was more complex and interdependent on the Mg content and the heat treatment schedule. High α-TCP contents were retained upon cooling at 5 °C min−1 for Mg ≤ 1 mol% or upon quenching from 1550 °C for Mg contents ≤2 mol%.

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    Publikationen 2015

    Textured and hierarchically structured calcium phosphate ceramic blocks through hydrothermal treatment

    Laetitia Galea, Dmitriy Alexeev, Marc Bohner, Nicola Doebelin, André R. Studart, Christos G. Aneziris, Thomas Graule
    Biomaterials 67 (2015) 93-103
    Abstract

    Synthetic calcium phosphate bone graft substitutes are widely recognized for their biocompatibility and
    resorption characteristics in the treatment of large bone defects. However, due to their inherent brittleness,
    applications in load-bearing situations always require reinforcement by additional metallic
    implants. Improved mechanical stability would eliminate the need for non-resorbable metallic implants.
    In this context a new approach to obtain calcium phosphate scaffolds with improved mechanical stability
    by texturing the material in specific crystal orientations was evaluated. Texture and reduction of crystal
    size was achieved by recrystallizing a-TCP blocks into calcium deficient hydroxyapatite (CDHA) under
    hydrothermal conditions. SEM and XRD analysis revealed the formation of fine CDHA needles
    (diameter z 0.1e0.5 mm), aligned over several hundreds of micrometers. The obtained microstructures
    were remarkably similar to the microstructures of the prismatic layer of mollusk shells or enamel, also
    showing organization at 5 hierarchical structure levels. Brazilian disc tests were used to determine the
    diametral tensile strength, sdts, and the work-of-fracture, WOF, of the textured materials. Hydrothermal
    incubation significantly increased sdts and WOF of the ceramic blocks as compared to sintered blocks.
    These improvements were attributed to the fine and entangled crystal structure obtained after incubation,
    which reduces the size of strength-determining critical defects and also leads to tortuous crack
    propagation. Rupture surfaces revealed intergranular tortuous crack paths, which dissipate much more
    energy than transgranular cracks as observed in the sintered samples. Hence, the refined and textured
    microstructure achieved through the proposed processing route is an effective way to improve the
    strength and particularly the toughness of calcium phosphate-based ceramics.

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    Publikationen 2014

    Phase and size separations occurring during the injection of model pastes composed of b-tricalcium phosphate powder, glass beads and aqueous solutions

    S. Tadier, L. Galea, B. Charbonnier, G. Baroud, M. Bohner
    Acta Biomaterialia 10 (2014) 2259–2268
    Abstract

    Glass beads a few hundred micrometers in size were added to aqueous b-tricalcium phosphate pastes to
    simulate the effect of porogens and drug-loaded microspheres on the injectability of calcium phosphate
    cements and putties. The composition of the pastes was monitored during the injection process to assess
    the effect of glass bead content, glass bead size and paste composition on the paste injectability. The
    results revealed that the injection process led to both liquid and glass bead segregations: the liquid
    flowed faster than the glass beads, which themselves flowed faster than the b-tricalcium phosphate
    microparticles. In fact, even the particle size distribution of the glass beads was modified during injection.
    These results reveal that a good design of multiphasic injectable pastes is essential to prevent phase
    separation.

    Growth kinetics of hexagonal sub-micrometric b-tricalcium phosphate particles in ethylene glycol

    Laetitia Galea, Marc Bohner, Juerg Thuering, Nicola Doebelin, Terry A. Ring, Christos G. Aneziris, Thomas Graule
    Acta Biomaterialia 10 (2014) 3922–3930
    Abstract

    Recently, uniform, non-agglomerated, hexagonal b-tricalcium phosphate (b-TCP) platelets (diameter
     400–1700 nm, h  100–200 nm) were obtained at fairly moderate temperatures (90–170 C) by
    precipitation in ethylene glycol. Unfortunately, the platelet aspect ratios (diameter/thickness) obtained
    in the latter study were too small to optimize the strength of polymer–b-TCP composites. Therefore,
    the aim of the present study was to investigate b-TCP platelet crystallization kinetics, and based on this,
    to find ways to better control the b-TCP aspect ratio. For that purpose, precipitations were performed at
    different temperatures (90–170 C) and precursor concentrations (4, 16 and 32 mM). Solution aliquots
    were retrieved at regular intervals (10 s–24 h), and the size of the particles was measured on scanning
    electron microscopy images, hence allowing the determination of the particle growth rates. The b-TCP
    platelets were observed to nucleate and grow very rapidly. For example, the first crystals were observed
    after 30 s at 150 C, and crystallization was complete within 2 min. The crystal growth curves could be
    well-fitted with both diffusion- and reaction-controlled equations, but the high activation energies
    (100 kJ mol1) pointed towards a reaction-controlled mechanism. The results revealed that the best
    way to increase the diameter and aspect ratio of the platelets was to increase the precursor concentration.
    Aspect ratios as high as 14 were obtained, but the synthesis of such particles was always associated
    with the presence of large fractions of monetite impurities.

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    Publikationen 2013

    Moisture based three-dimensional printing of calcium phosphate structures for scaffold engineering

    A. Butscher, M. Bohner, N. Doebelin, L. Galea, O. Loeffel, R. Müller
    Acta Biomaterialia 9 (2013) 5369–5378
    Abstract

    Powder based three-dimensional printing (3DP) allows great versatility in material and geometry. These
    characteristics make 3DP an interesting method for the production of tissue engineering scaffolds. However,
    3DP has major limitations, such as limited resolution and accuracy, hence preventing the widespread
    application of this metho engineering. In order to reduce these limitations deeper
    understanding of the complex interactions between powder, binder and roller during 3DP is needed.
    In the past a lot of effort has been invested to optimize the powder properties for 3DP for a certain layer
    thickness. Using a powder optimized for an 88 lm layer thickness, this study systematically quantifies
    the surface roughness and geometrical accuracy in printed specimens and assesses their variation upon
    changes of different critical parameters such as the moisture application time (0, 5, 10 and 20 s), layer
    thickness (44 and 88 lm) and the number of specimens printed per batch (6 and 12). A best surface
    roughness value of 25 lm was measured with a moisture application time (using a custom made moisture
    application device mounted on a linear stage carrying the print head) of 5 s and a layer thickness of
    44 lm. Geometrical accuracy was generally higher for the 88 lm thick layer, due to a less critical powder
    bed stability. Moisture application enabled 3DP of a 44 lm thick layer and improved the accuracy even
    for a powder initially optimized for 88 lm. Moreover, recycling of the humidified powder was not only
    possible but, in terms of reactivity, even beneficial. In conclusion, moisture-based 3DP is a promising
    approach for high resolution 3DP of scaffolds

    New depowdering-friendly designs for three-dimensional printing of calcium phosphate bone substitutes

    A. Butscher, M. Bohner, N. Doebelin, S. Hofmann, R. Müller
    Acta Biomaterialia 9 (2013) 9149–9158
    Abstract

    Powder-based three-dimensional printing (3DP) is a versatile method that allows creating synthetic calcium
    phosphate (CaP) scaffolds of complex shapes and structures. However, one major drawback is the
    difficulty of removing all remnants of loose powder from the printed scaffolds, the so-called depowdering
    step. In this study, a new design approach was proposed to solve this problem. Specifically, the design of
    the printed scaffolds consisted of a cage with windows large enough to enable depowdering while still
    trapping loose fillers placed inside the cage. To demonstrate the potential of this new approach, two filler
    geometries were used: sandglass and cheese segment. The distance between the fillers was varied and
    they were either glued to the cage or free to move after successful depowdering. Depowdering efficiency
    was quantified by microstructural morphometry. The results showed that the use of mobile fillers significantly
    improved depowdering. Based on this study, large 3DP scaffolds can be realized, which might be a
    step towards a broader clinical use of 3D printed CaP scaffolds.

    Control of the size, shape and composition of highly uniform, non-agglomerated, sub-micrometer b-tricalcium phosphate and dicalcium phosphate platelets

    Laetitia Galea, Marc Bohner, Juerg Thuering, Nicola Doebelin, Christos G. Aneziris, Thomas Graule
    Biomaterials 34 (2013) 6388-6401
    Abstract

    Calcium phosphates (CaPs) are widely used as bone graft substitutes but are inherently brittle, hence
    restricting their use to mechanically protected environments. Combining them with a tough polymer
    matrix could potentially lead to a composite with load-bearing properties. However, the highest mechanical
    properties can only be achieved if the CaP particles possess very precise features: they should be
    uniform in size and shape, non-agglomerated, elongated and thin. The aim of the present study therefore
    was to assess a novel method to produce such particles. This involved the precipitation of CaP particles in
    ethylene glycol at moderate temperatures (90e170 C) and the variation of different reaction parameters
    (temperature, concentration, pH, etc) to study their influence on particle composition, size, shape and
    dispersion was studied. As a result, two main CaP phases were obtained as well-dispersed and highly
    uniform platelets in the form of: (i) b-tricalcium phosphate (b-TCP) hexagonal prisms and (ii) monetite
    (DCP) flat parallelepipeds. The size dispersion was the narrowest for b-TCP (standard deviation/
    mean < 5%) whereas the aspect ratio was the highest for DCP (up to 25). In both cases, the thickness of
    the platelets was below 300 nm which should be ideal for the synthesis of strong CaP-based composites.

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    Publikationen 2012

    Printability of calcium phosphate powders for three-dimensional printing of tissue engineering scaffolds

    Andre Butscher, Marc Bohner, Christian Roth, Annika Ernstberger, Roman Heuberger, Nicola Doebelin, Philipp Rudolf von Rohr, Ralph Müller
    Acta Biomaterialia 8 (2012) 373–385
    Abstract

    Three-dimensional printing (3DP) is a versatile method to produce scaffolds for tissue engineering. In 3DP
    the solid is created by the reaction of a liquid selectively sprayed onto a powder bed. Despite the importance
    of the powder properties, there has to date been a relatively poor understanding of the relation
    between the powder properties and the printing outcome. This article aims at improving this understanding
    by looking at the link between key powder parameters (particle size, flowability, roughness,
    wettability) and printing accuracy. These powder parameters are determined as key factors with a predictive
    value for the final 3DP outcome. Promising results can be expected for mean particle size in the
    range of 20–35 lm, compaction rate in the range of 1.3–1.4, flowability in the range of 5–7 and powder
    bed surface roughness of 10–25 lm. Finally, possible steps and strategies in pushing the physical limits
    concerning improved quality in 3DP are addressed and discussed.

    Calcium phosphate bone graft substitutes: Failures and hopes

    Marc Bohner, Laetitia Galea, Nicola Doebelin
    Journal of the European Ceramic Society 32 (2012) 2663–2671
    Abstract

    Despite 40 years of efforts, researchers have failed to provide calcium phosphate bone graft substitutes performing well enough to replace bone
    grafting procedures: their osteogenesis potential is limited, and calcium phosphates are too brittle. However, there is hope to solve the two aforementioned
    problems. First, it is now clear why nacre and bone are very tough despite a high ceramic load. Also, recent studies suggest that calcium
    and phosphate ions can trigger osteoinduction. The present article aims: (i) to review our current knowledge in the field of synthetic bone graft
    substitutes, (ii) to explain why ceramics and in particular calcium phosphates are still the most promising materials for bone graft substitution, and
    (iii) finally to describe the strategy to obtain osteoinductive calcium phosphate bone graft substitutes as strong as cortical bone.

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    Publikationen 2011

    Commentary: Deciphering the link between architecture and biological response of a bone graft substitute

    Marc Bohner, Y. Loosli, G. Baroud, D. Lacroix
    Acta Biomaterialia 7 (2011) 478–484
    Abstract

    Hundreds of studies have been devoted to the search for the ideal architecture for bone scaffold. Despite
    these efforts, results are often contradictory, and rules derived from these studies are accordingly vague.
    In fact, there is enough evidence to postulate that ideal scaffold architecture does not exist. The aim of
    this document is to explain this statement and review new approaches to decipher the existing but complex
    link between scaffold architecture and in vivo response.

    Structural and material approaches to bone tissue engineering in powder-based three-dimensional printing

    A. Butscher, Marc Bohner, S. Hofmann, L. Gauckler, R. Müller
    Acta Biomaterialia 7 (2011) 907–920
    Abstract

    This article reviews the current state of knowledge concerning the use of powder-based three-dimensional
    printing (3DP) for the synthesis of bone tissue engineering scaffolds. 3DP is a solid free-form fabrication
    (SFF) technique building up complex open porous 3D structures layer by layer (a bottom-up
    approach). In contrast to traditional fabrication techniques generally subtracting material step by step
    (a top-down approach), SFF approaches allow nearly unlimited designs and a large variety of materials
    to be used for scaffold engineering. Today’s state of the art materials, as well as the mechanical and structural
    requirements for bone scaffolds, are summarized and discussed in relation to the technical feasibility
    of their use in 3DP. Advances in the field of 3DP are presented and compared with other SFF methods.
    Existing strategies on material and design control of scaffolds are reviewed. Finally, the possibilities and
    limiting factors are addressed and potential strategies to improve 3DP for scaffold engineering are
    proposed.

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    Publikationen 2010

    Aqueous impregnation of porous b-tricalcium phosphate scaffolds

    C. Stähli, Marc Bohner, M. Bashoor-Zadeh, Nicola Doebelin, G. Baroud
    Acta Biomaterialia 6 (2010) 2760–2772
    Abstract

    The ability of a porous bone graft substitute to be impregnated with an aqueous solution is of great
    importance for tissue engineering and in vivo applications. This study presents an impregnation test
    setup and assesses the effect of various synthesis parameters such as sintering temperature, composition,
    macroporosity and macropore size on the impregnation properties of porous b-tricalcium phosphate
    scaffolds dipped in water. Among those parameters, the macropore size had by far the largest effect; generally,
    the bigger the macropore size, the lower the saturation level. The results also showed that impregnation
    was less complete when the samples were fully dipped in water than when they were only
    partially dipped, owing to the requirement for the system to create air bubbles under water.

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    Publikationen 2009

    A physical approach to modify the hydraulic reactivity of a-tricalcium phosphate powder

    Marc Bohner, Reto Luginbühl, Christian Reber, Nicola Doebelin, Gamal Baroud, Egle Conforto
    Acta Biomaterialia 5 (2009) 3524–3535
    Abstract

    A microsized a-tricalcium phosphate (a-TCP) powder was calcined at various temperatures (350 C < T < 800 C) for various durations
    (1–24 h) and the resulting physico-chemical and reactivity changes were measured. Without calcination, the a-TCP powder started
    reacting within minutes after contacting a 0.2 M Na2HPO4 solution as measured by isothermal calorimetry. The overall reaction was
    finished within a few days. After calcination at 350 C 6 T 6 550 C for 24 h, no significant changes in the crystalline composition, crystallite
    size, particle size or specific surface area were noticed. However, the powder reactivity was progressively changed. More specifically,
    the hydraulic reaction of the powders calcined at 500 and 550 C only started after 2–3 h whereas the overall hydraulic reaction was
    only slightly postponed, suggesting that physical or chemical changes had occurred at the particle surface. As mainly physical changes
    were detected at the particle surface during calcination at 500 C, it was speculated that the appearance of this reaction delay (= induction
    time) was due to the disappearance of surface defects during the calcination step, i.e. to the need to create surface defects to induce
    dissolution and hence reaction.

    Silicon-substituted calcium phosphates – A critical view

    Marc Bohner
    Biomaterials 30 (2009) 6403–6406
    Abstract

    Nowadays, the scientific community widely accepts the statement that silicon-substituted calcium
    phosphates have better biological properties compared to pure calcium phosphates. For example, a review
    published in this journal in 2007 started with the sentence ‘‘Silicon (Si) substitution in the crystal
    structures of calcium phosphate (CaP) ceramics such as hydroxyapatite (HA) and tricalcium phosphate
    (TCP) generates materials with superior biological performance to stoichiometric counterparts’’ [1]. A
    critical look at published articles demonstrates that this sentence is controversial and somehow
    misleading, because there is no experimental evidence that Si ions are released from Si-substituted calcium
    phosphates at therapeutic concentrations, and because there is no study linking the improved biological
    performance of Si-substituted calcium phosphates to Si release. The aim of this article is to explain this
    statement in more details.

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    Publikationen 2008

    Bone substitute: Transforming b-tricalcium phosphate porous scaffolds into monetite

    Laetitia G. Galea, Marc Bohner, Jacques Lemaître, Thomas Kohler, Ralph Müller
    Biomaterials 29 (2008) 3400–3407
    Abstract

    The goal of the present study was to assess the possibility to change the composition of a calcium
    phosphate scaffold from a high-temperature phase to a phase only stable at or close to room temperature
    without macrostructural changes. For that purpose, macroporous b-TCP scaffolds were converted into
    a-TCP by high-temperature thermal treatment and then dipped into a phosphoric acid solution to obtain
    a more acidic calcium phosphate phase called monetite or dicalcium phosphate (DCP; CaHPO4). Two
    different solid-to-liquid ratios (SLR: 0.067 and 0.200 g/mL) and three different temperatures (T: 37,
    60 and 80 C) were used. The reaction was followed by measuring the change of sample size and weight,
    by determining the compositional changes by X-ray diffraction (Rietveld analysis), and by looking at the
    micro- and macrostructural changes by scanning electron microscopy and micro-computed tomography.
    The results revealed that the transformation proceeded faster at a higher temperature and a higher SLR
    value but was achieved within a few days in all cases. Morphologically, the porosity decreased by 10%,
    the pore size distribution became wider and the mean macro pore size was reduced from 0.28 to
    0.19 mm. The fastest conversion and the highest compressive strength (9 MPa) were measured using an
    incubation temperature of 80 C and an SLR value of 0.2 g/mL.

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    Publikationen 2006

    Combining particle size distribution and isothermal calorimetry data to determine the reaction kinetics of a-tricalcium phosphate–water mixtures

    Marc Bohner, Anna K. Malsy, Christopher L. Camiré, Uwe Gbureck
    Acta Biomaterialia 2 (2006) 343–348
    Abstract

    Many calcium phosphate bone substitutes are based on the use of a-tricalcium phosphate (a-TCP) powder. This compound has been
    intensively studied, but some aspects of a-TCP reactivity are still controversial. The goal of this study was to determine the setting kinetics of a-TCP based on a new approach that compared particle size distribution data to isothermal calorimetry data. Results indicated that a-TCP conversion is mostly controlled by surface reactions, with at later stages a diffusion-controlled mechanism. The presence of an X-ray amorphous a-TCP fraction in the crystalline a-TCP powder increased the dissolution rate threefold, without modifying the reaction mechanism.

    In vivo behavior of calcium phosphate scaffolds with four different pore sizes

    Marie-Cécile von Doernberg, Brigitte von Rechenberg, Marc Bohner, Sonja Grünenfelder, G Harry van Lenthe, Ralph Müller, Beat Gasser, Robert Mathys, Gamal Baroud, Jörg Auer
    Biomaterials 27 (2006) 5186–5198
    Abstract

    The goal of the present study was to assess the effect of macropore size on the in vivo behavior of ceramic scaffolds. For that purpose,
    b-tricalcium phosphate (b-TCP) cylinders with four different macropore sizes (150, 260, 510, and 1220 mm) were implanted into drill hole
    defects in cancellous bone of sheep and their resorption behavior was followed for 6, 12 and 24 weeks. The scaffolds were evaluated for
    biocompatibility, and new bone formation was observed macroscopically, histologically and histomorphometrically. Histomorphometrical
    measurements were performed for the whole defect area and for the area subdivided into three concentric rings (outer, medial, and
    inner ring). All implants were tolerated very well as evidenced by the low amount of inflammatory cells and the absence of macroscopic
    signs of inflammation. Resorption proceeded fast since less than 5% ceramic remained at 24-week implantation. Hardly any effect of
    macropore size was observed on the in vivo response. Samples with an intermediate macropore size (510 mm) were resorbed significantly faster than samples with smaller macropore sizes (150 and 260 mm). However, this fast resorption was associated with a lower bone content and a higher soft tissue content. At 12 and 24 weeks, the latter differences had disappeared. Bone was more abundant in the outer ring than in the rest of the blocks at 6 weeks, and in the outer and medial ring compared to the inner ring at 12 weeks.

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    Publikationen 2005

    Injectability of calcium phosphate pastes

    Marc Bohner, Gamal Baroud
    Biomaterials 26 (2005) 1553–1563
    Abstract

    A theoretical model was developed to assess ways to improve the injectability of calcium phosphate pastes. The theoretical results
    were then compared to experimental data obtained on calcium phosphate slips. The theoretical approach predicted that the
    injectability of a cement paste could be improved by an increase of the liquid-to-powder ratio, and a decrease of the particle size and the plastic limit (PL) of the powder. The theoretical results were confirmed by experimental data. Interestingly, an increase of the viscosity of the mixing liquid with small additions of xanthan had a positive effect on the paste injectability. This effect could be due
    to a change of the PL of the powder or to the lubricating effect of the polymer.

    Synthesis and characterization of porous b-tricalcium phosphate blocks

    Marc Bohner, G.H. van Lenthe, S. Grünenfelder, W. Hirsiger, R. Evison, R. Müller
    Biomaterials 26 (2005) 6099–6105
    Abstract

    Porous b-tricalcium phosphate (b-TCP) blocks with four different macropore sizes (pore larger than 50 mm) were synthesized
    using ‘‘calcium phosphate emulsions’’, and characterized by optical, geometrical, gravimetric, and radiological methods. The
    reproducibility of the synthesis method was excellent. Moreover, the macropore size could be easily controlled without modifying
    the microporosity (pore smaller than 50 mm) or the total porosity (microporosity+macroporosity). Based on the initial composition
    of the blocks and their final apparent density, the microporosity, macroporosity, and the total block porosity were calculated to be
    close to 21%, 54%, and 75%, respectively. These values were confirmed by microcomputed tomography (mCT). The mean
    macropore diameters were close to 150, 260, 510 and 1220 mm, as measured optically. Consistenly lower values (25% lower) were
    obtained by mCT, but the linear correlation between mCT and optical method was high (r240:97). The macropore size distribution
    calculated from mCT scans appears to be narrow and normally distributed. The very good correlation between the results of the
    various methods and the possibility to determine the pore size distribution suggest that mCT is an ideal tool to non-destructively
    characterize macroporous calcium phosphate bone substitutes.

    Technological issues for the development of more efficient calcium phosphate bone cements: A critical assessment

    Marc Bohner, U. Gbureck, J.E. Barralet
    Biomaterials 26 (2005) 6423–6429
    Abstract

    The first calcium phosphate cements (CPCs) were discovered in the 1980s. Two decades later, the interest for these materials is still
    rising. The goal of the present document is to review the most recent achievements in the field and to analyze future directions in
    research and development.

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    Publikationen 2004

    New hydraulic cements based on a-tricalcium phosphate–calcium sulfate dihydrate mixtures

    Marc Bohner
    Biomaterials 25 (2004) 741–749
    Abstract

    Calcium sulfate dihydrate (CSD) powder was added to a cement consisting of a-tricalcium phosphate (a-TCP) and water. The
    changes ofthe physico-chemical properties of the cement were investigated as a function ofthe CSD amount, the phosphate
    concentration in the mixing solution, and the solution volume. An increase ofthe phosphate concentration in the mixing liquid and
    small additions ofCSD powder strongly reduced the cement setting time. Simultaneously, the fraction of unreacted a-TCP powder
    present after 1 day of incubation increased, indicating that a-TCP hydrolysis was inhibited. The effects of the CSD amount and the
    phosphate concentration were synergetic, i.e. the effect of CSD powder was increased with an increase of the phosphate
    concentration and vice versa. Interestingly, none of the factors affected the cement diametral tensile strength. The present results
    were explained based on solubility calculations. The present study shows that the use ofCSD crystals in combination with
    phosphate ions is an easy and interesting way to control the setting time of a-TCP–water mixtures, in particular, because the
    mechanical properties ofthe cement are not modified.

    New hydraulic cements based on a-tricalcium phosphate–calcium sulfate dihydrate mixtures

    Marc Bohner
    Biomaterials 25 (2004) 741–749
    Abstract

    Calcium sulfate dihydrate (CSD) powder was added to a cement consisting of a-tricalcium phosphate (a-TCP) and water. The
    changes ofthe physico-chemical properties of the cement were investigated as a function ofthe CSD amount, the phosphate
    concentration in the mixing solution, and the solution volume. An increase ofthe phosphate concentration in the mixing liquid and
    small additions ofCSD powder strongly reduced the cement setting time. Simultaneously, the fraction of unreacted a-TCP powder
    present after 1 day of incubation increased, indicating that a-TCP hydrolysis was inhibited. The effects of the CSD amount and the
    phosphate concentration were synergetic, i.e. the effect of CSD powder was increased with an increase of the phosphate
    concentration and vice versa. Interestingly, none of the factors affected the cement diametral tensile strength. The present results
    were explained based on solubility calculations. The present study shows that the use ofCSD crystals in combination with
    phosphate ions is an easy and interesting way to control the setting time of a-TCP–water mixtures, in particular, because the
    mechanical properties ofthe cement are not modified.

    Theoretical model to determine the effects of geometrical factors on the resorption of calcium phosphate bone substitutes

    Marc Bohner, F. Baumgart
    Biomaterials 25 (2004) 3569–3582
    Abstract

    A theoretical approach was used to determine the effect of geometrical factors on the resorption rate of calcium phosphate bone
    substitutes that are either dense, microporous, and/or contain spherical macropores. Two cases were considered: (a) macroporous
    blocks that can be invaded by resorbing cells either directly because the structure is fully open-porous, or indirectly after some
    resorption of the macropores walls and/or interconnections. (b) Microporous or dense blocks/granules that cannot be invaded by
    resorbing cells, i.e. can only be resorbed from the outside to the inside, layer by layer. The theoretical approach was based on five
    assumptions: (i) the pores are spherical; (ii) the pores are ordered according to a face-centered cubic packing; (iii) the resorption is
    surface-controlled; (iv) the resorption is only possible if the surface can be accessed by blood vessels of 50 mm in diameter; and (v) the
    resorption time of a given amount of calcium phosphate is proportional to the net amount of material. Based on these assumptions,
    the calculations showed that the resorption time of a macroporous block could be minimized at a specific pore radius. This pore
    radius depended (i) on the size of the bone substitute and (ii) on the interpore distance. Typical radii were in the range of 100–
    400 mm. These values are similar to the numerous pore size optima mentioned in the scientific literature. For microporous or dense
    blocks/granules, the model suggested that a relatively small radius should be preferred. Such a radius leads to an optimum
    combination of a high surface area favorizing resorption and the presence of large intergranular gaps favorizing blood vessel
    ingrowth. In that case, the optimum of granule radius is around 100–200 mm. Finally, a very good agreement was found between the predictions of the model and experimental data, i.e. the model explained in all but two cases the results with an accuracy superior to
    80%. In conclusion, the model appears to be a useful tool to better understand in vivo results, and possibly better define the
    geometry and distribution of the pores as well as the size of a bone substitute.

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    Publikationen 2003

    Theoretical and experimental model to describe the injection of a polymethylmethacrylate cement into a porous structure

    Marc Bohner, B. Gasser, G. Baroud, P. Heini
    Biomaterials 24 (2003) 2721–2730
    Abstract

    A theoretical approach was used to determine the distribution of a poly(methylmethacrylate) cement after its injection into a
    porous structure. The predictions of the model were then compared to experimental results obtained by injecting a
    polymethylmethacrylate cement into an open-porous ceramic filter. The goal was to define a model that could predict what
    factors affect the risk of cement extravasation and hence how the risk of cement extravasation can be minimized. The calculations
    were based on two important rheological laws: the law of Hagen–Poiseuille and the law of Darcy. The law of Hagen–Poiseuille
    describes the flow of a fluid in a cylindrical tube. The law of Darcy describes the flow of a fluid through a porous media. The model
    predicted that the extravasation risk was decreased when the cement viscosity, the bone pore size, the bone permeability and the
    bone porosity were increased, and when the diameter of the extravasation path and the viscosity of the marrow were decreased.
    Experimentally, the effect of the marrow viscosity and extravasation path could be evidenced. Therefore, the model was believed to
    be an adequate approximation of the experimental behavior. In conclusion, the experimental results demonstrated that the model
    was adequate and that the best practical way to decrease the risk of extravasation is to increase the cement viscosity.

    Compositional changes of a dicalcium phosphate dihydrate cement after implantation in sheep

    Marc Bohner, F. Theiss, D. Apelt, W. Hirsiger, R. Houriet, G. Rizzoli, E. Gnos, C. Frei, J.A. Auer, B. von Rechenberg
    Biomaterials 24 (2003) 3463–3474
    Abstract

    A hydraulic calcium phosphate cement having dicalcium phosphate dihydrate (DCPD) as end-product of the setting reaction was
    implanted in a cylindrical defect in the diaphysis of sheep for up to 6 months. The composition of the cement was investigated as a
    function of time. After setting,the cement composition consisted essentially of a mixture of DCPD and b-tricalcium phosphate
    (b-TCP). In the first few weeks of implantation,the edges of the cement samples became depleted in DCPD,suggesting a selective
    dissolution of DCPD,possibly due to low pH conditions. The cement resorption at this stage was high. After 8 weeks,the resorption
    rate slowed down. Simultaneously,a change of the color and density of the cement center was observed. These changes were due to
    the conversion of DCPD into a poorly crystalline apatite. Precipitation started after 6–8 weeks and progressed rapidly. At 9 weeks,
    the colored central zone reached its maximal size. The fraction of b-TCP in the cement was constant at all time. Therefore,this study
    demonstrates that the resorption rate of DCPD cement is more pronounced as long as DCPD is not transformed in vivo.

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    Publikationen 2000

    Calcium orthophosphates in medicine: from ceramics to calcium phosphate cements

    Marc Bohner
    Injury, Int. J. Care Injured 3 I (2000) S-D3747
    Abstract

    Calcium phosphate (Cal’) compounds are becoming of
    increasingly great importance in the field of biomaterials
    and, in particular, as bone substitutes. Recent discoveries
    have accelerated this process, but have simultaneously
    rendered the field more complicated for the
    everyday user. Subtle differences in composition and
    structure of CaP compounds may have a profound effect
    on their in vivo behaviour. Therefore, the main goal
    of this article is to provide a simple, but comprehensive
    presentation of Cal’ compounds. Reference is made to
    the most important commercial products.

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    Publikationen 1997

    Gentamicin-Loaded Hydraulic Calcium Phosphate Bone Cement as Antibiotic Delivery System

    MARC BOHNER, JACQUES LEMAîTRE, Dmitriy Alexeev, PASCALE VAN LANDUYT, PIERRE-YVES ZAMBELLI, HANS P. MERKLE, BRUNO GANDER
    Journal of Pharmaceutical Sciences / 565 Vol. 86, No. 5, May 1997
    Abstract

    Hydraulic calcium phosphate cement made of â-tricalcium
    phosphate [â-Ca3(PO4)2], monocalcium phosphate monohydrate [Ca(H2-
    PO4)2âH2O], and water was used as a delivery system for the antibiotic
    gentamicin sulfate (GS). GS, added as powder or as aqueous solution,
    was very beneficial to the physicochemical properties of the cement. The
    setting time increased from 2 to 4.5 min with 3% (w/w) GS and then
    slowly decreased to 3.75 min with 16% (w/w) GS. The tensile strength
    increased from 0.4 to 1.6 MPa with 16% (w/w) GS. These effects were
    attributed to the presence of sulfate ions in GS. The release of GS from
    the cement was measured in a pH 7.4 phosphate-buffered saline solution
    at 37 °C by USP paddle method. Factors such as cement porosity, GS
    content and presence of sulfate ions or polymeric additives were
    investigated. The amount of GS released was roughly proportional to
    the square root of time up to 50% release. Afterwards, the release
    rate markedly slowed down to zero. In all but two cement formulations,
    the total dose of GS was released within 7 days, indicating that no
    irreversible binding occurred between the cement paste and the antibiotic.
    When small amounts of hydroxypropylcellulose or poly(acrylic acid) were
    added to the cement, the maximum fraction released was a few percent
    lower than the total GS dose, suggesting some binding between the
    polymer and GS. The GS release rate was strongly influenced by the
    presence of sulfate ions in the cement paste and by the cement porosity.
    The higher the sulfate ion content of the cement paste, the lower the GS
    release rate. This influence was attributed to the finer cement microstructure
    induced by the presence of sulfate ions. Furthermore, when
    the initial cement porosity was increased from 38 to 69%, the release
    rate almost tripled (0.16 to 0.45 h-1/2). Finally, the biological activity of
    GS in the cement was maintained, as measured by assaying the release
    medium.